ZONESUN ZS-MSZH10 Automatic Bulk Vial Cartoning Machine with Leaflet Insertion & Vision Inspection For Liquid Solution
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The ZONESUN Vial Cartoning Machine is an automatic vertical cartoning solution designed for pharmaceutical vial packaging. It integrates carton feeding, carton forming, vial counting and loading, leaflet insertion and carton closing into one continuous process. The vertical loading design is especially suitable for fragile glass vials. An optional tray loading function allows multiple vials to be arranged into trays first and then transferred into cartons together, improving product protection and packaging stability. Equipped with vacuum vial gripping and a reliable Becker vacuum pump, the machine ensures stable product handling during loading. The carton closing system supports both tuck-in sealing and hot melt glue options according to packaging requirements. With speeds of approximately 20-60 cartons per minute, the machine can be customized for different vial quantities and leaflet types. Keyence vision inspection can detect and reject incomplete cartons without vials or leaflets. Like other vial packaging machine on zonesuntech.com, this vial cartoning machine is built with SUS304 stainless steel and GMP-oriented design, it can be connected with vial filling lines, labeling machines and downstream inspection equipment.
Vial Cartoning Machine Parameter
- Machine Model: ZS-MSZH10
- Machine Voltage: 380 V, 50 Hz
- Total Power: 3.5 KW
- Working speed: 20~60 boxes/min
- Range of Cardboard Box: Min.85×37×40 mm / Max.180×60×65 mm
- Size of Unfolded Leaflet: 80~170×125~260 mm
- Size of Folded Leaflet: 80~170×30~60 mm
- Quality of Operation Manual: 55~70 g/m²
- Quality of Cardboard Box: 300~350 g
- Machine Dimension: 7200×2600×1750 mm
- Machine Weight: 1500 Kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
The carton magazine automatically supplies flat carton blanks and forms them into three-dimensional cartons before product loading.
Vacuum gripper securely picks and places vials into cartons, optional tray loading function arranges multiple vials into trays before cartoning, providing stable vial handling.
The machine can insert pre-folded or unfolded leaflets beside the vials, supporting different instruction sheet requirements.
The carton sealing section supports mechanical tuck-in closure or hot melt glue sealing according to customer packaging requirements.
The vision system automatically checks whether vials and leaflets are correctly loaded and rejects incomplete cartons before output.
Why Choose This ZONESUN Vial Cartoning Machine?
- Designed specifically for pharmaceutical vial packaging applications.
- Vertical loading reduces impact on fragile glass vials.
- Vacuum gripping provides stable vial transfer.
- Supports different vial quantities and leaflet configurations.
- Integrated inspection improves packaging quality control.
- Compatible with complete vial filling and packaging production lines.
FAQ of Vial Cartoning Machine
Q1. What products can this vial cartoning machine package?
This machine is mainly designed for pharmaceutical vials, including injectable vials and other small glass containers. It can be customized according to vial size, quantity per carton and packaging requirements.
Q2. Why is vertical cartoning suitable for vials?
Vertical cartoning allows vials to enter cartons from the top, reducing dropping distance and mechanical impact. It is suitable for fragile glass vials that require careful handling.
Q3. Can the machine insert instruction leaflets automatically?
Yes. The machine integrates a leaflet insertion system that supports folded or unfolded instruction sheets according to customer packaging requirements.
Q4. How does the machine detect missing vials or leaflets?
The optional Keyence vision inspection system checks each carton during operation. If a carton is missing vials or leaflets, the system automatically rejects it before final output.
Q5. Can one machine package different vial quantities?
Yes. The machine can be customized for different vial quantities per carton. Changing products may require replacement of gripping tools, guides and related components.
Q6. How long does product changeover take?
For different vial specifications, the typical changeover time is around 30 minutes. The actual time depends on the required component replacement and machine adjustment.
Q7. What carton sealing methods are available?
The machine supports two carton closing options:
- Mechanical tuck-in sealing
- Hot melt glue sealing
The suitable method can be selected according to carton design and production requirements.
Q8. Can this machine connect with other pharmaceutical machines?
Yes. It can be integrated with vial filling machines, capping machines, labeling machines and inspection equipment to create a complete automated vial packaging line.
Q9. What information should I provide for customizing the vial cartoning machine?
To customize the vial cartoning machine according to your production requirements, please provide details about your vials, cartons and packaging process, including:
- Vial size, diameter, height, material and filling capacity
- Number of vials per carton and vial arrangement method
- Carton dimensions, material and sealing requirements
- Leaflet size and folding type (if required)
- Required production speed and connection requirements with existing lines
Providing vial samples, carton samples and leaflets is recommended for accurate machine design. Based on these details, we can customize the vial feeding system, gripping tools, carton forming parts and loading configuration.
