ZONESUN ZS-TB501R Automatic Dual Station Bottle Labeling Machine for Syrup Gel Drink Bottles with Wrap Around and Three Side Labeling
- One Year Warranty
- User Manual
- One-to-one Video Chat Support
- Install & Debug Video
- Custom Package Solution
- Local Service Location （Romania /Serbia /Kazakhstan/Mexico/Indonesia）
Description
The ZONESUN ZS-TB501R automatic dual station bottle labeling machine applies labels to round and square bottles. The dual-labeling configuration includes a three-roller positioning station for round bottles and a separate labeling station for square bottles. The round-bottle station supports single-side, double-side, and wrap-around labeling. The square-bottle station applies one label across three adjacent sides. Bottle clamping belts and a top hold-down belt stabilize square bottles during labeling. A photoelectric sensor prevents labeling when no bottle is detected, and a customized sensor is available for transparent labels. The control system stores recipes and recalls format parameters. The machine supports online printing or coding of batch numbers, dates, and barcodes, and can connect with upstream filling or capping machines.
Specification of Dual Station Bottle Labeling Machine
- Machine Model: ZS-TB501R
- Voltage: 110/220 V, 50-60 HZ
- Label Width: 20-120 mm
- Label Height: 15-150 mm
- Suitable Bottle Size: (L) 20-100 mm * (W) 30-100 mm * (H) 60-280 mm (Customizable)
- Outside Diameter of Standard Roll: φ 300 mm
- Inside Diameter of Standard Roll: φ 76 mm
- Labeling Accuracy: ±1.0 mm
- Labeling Speed: 20-40 bottles/min
- Machine Size: About 3040*1365*1660 mm(L*W*H)
- Packaging Size: About 3270*1570*1750 mm(L*W*H)
- Package Weight: About 850 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Detail
Touchscreen Control Panel
The touchscreen control panel stores labeling recipes and recalls format parameters for different products.
Bottle Clamping Conveyor
The clamping conveyor holds bottles in position during transport and labeling. It works with the top hold-down conveyor to stabilize square bottles.
Square Bottle Labeling Station
The square-bottle station applies one label across three adjacent sides of compatible square bottles.
Round Bottle Labeling Station
The three-roller positioning station supports single-side, double-side, and wrap-around labeling for round bottles.
Collection Tray
The collection tray receives labeled bottles after they leave the labeling stations.
FAQ of Dual Station Bottle Labeling Machine
Q1. Can one machine label both round and square bottles?
Yes. The machine has a dedicated three-roller positioning station for round bottles and a separate station for square bottles. The applicable bottle shape and label layout should be confirmed before choosing the working configuration.
Q2. Does square-bottle three-side labeling require three separate labels?
No. The square-bottle station uses one label that wraps across three adjacent sides. The label size and bottle dimensions must be matched to the required three-side layout.
Q3. How can I label transparent stickers?
A transparent-label detection sensor can be customized for this requirement. The actual label material and backing paper should be checked before configuration.
Q4. Can I print a batch number and date during labeling?
Yes. The machine supports online printing or coding for batch numbers, production dates, barcodes, and similar information. The selected printer or coding system should match the required print content and label material.
Q5. Can this labeler connect with my filling and capping equipment?
Yes. The ZS-TB501R can connect with upstream filling and capping machines. The conveying direction, conveyor height, and production rhythm should be confirmed for stable line integration
Customized Project Example
Aloe Vera Drink Multi-Format Bottle Labeling Project
A customized labeling machine configured for round-bottle wrap-around labeling and three-side labeling of rounded rectangular bottles, with inline operation as part of an aloe vera drink packaging line.
Reference project — customized according to the supplied bottlesProject Configuration
| Machine type | Automatic multi-format bottle labeling machine |
|---|---|
| Round-bottle labeling | Wrap-around labeling for cylindrical bottles |
| Three-side labeling | One label applied continuously across three adjacent sides of rounded rectangular bottles |
| Format compatibility | Customized to support both supplied bottle profiles |
| Power supply | 220 V · European standard |
| Quantity | One machine set |
| Round bottle | 1000 ml aloe vera drink bottle |
|---|---|
| Round bottle dimensions | Approximately Ø100 mm × 205 mm height |
| Round bottle neck finish | 31.5 mm PP screw finish |
| Rounded rectangular bottle | Approximately 1023 cc brimful capacity |
| Rounded rectangular dimensions | Approximately 93.1 × 93.2 mm body profile × 249 mm height |
| Rounded rectangular bottle neck | Approximately Ø31.7 mm |
| Customization basis | Labeling guides and positioning components are configured according to the supplied bottle drawings and samples |
| Production line | Aloe vera drink filling, capping and labeling line |
|---|---|
| Upstream connection | Configured to receive bottles from the filling and capping machines supplied for the same project |
| Operating mode | Continuous inline bottle transfer and labeling |
| Line arrangement | Filling machine → capping machine → labeling machine |
| Format coordination | Bottle handling and labeling changeover are configured for the supported round and rounded rectangular bottles |
