ZONESUN ZS-RG001 Tabletop Automatic Induction Liner Inserting and Detection Machine Bottle Cap Wad Inserter
- One Year Warranty
- User Manual
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- Install & Debug Video
- Custom Package Solution
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ZONESUN ZS-RG001 induction liner inserting machine automatically places induction liners inside bottle caps in a compact tabletop setup. An air nozzle picks up each liner and inserts it into a cap, while a fixing structure keeps the cap stable during insertion. An integrated detection and rejection system removes caps with missing liners, reducing manual inspection. The touchscreen displays operating status and allows parameter adjustment, while a liner storage rack supplies liners for continuous operation. The machine runs at 20–35 caps per minute and handles cap diameters of 30–80 mm. Conveyor width and length can be customized, and the conveyor can connect to a cap feeder to reduce manual handling. Other specifications can be tailored to the cap and liner dimensions.
Induction Liner Inserting Machine Parameter
- Machine Model: ZS-RG001
- Power Supply: 110/220 V, 50-60 Hz, 200 W
- Working Speed: 20-35 pcs/min (Depending on product size)
- Cap Diameter: 30-80 mm (Customizable)
- Air Pressure: 0.5-0.7 MPa
- Machine Size: About 1230*460*880mm(L*W*H)
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Detail
The touchscreen control panel allows operators to monitor the machine's operating status and adjust working parameters conveniently. The intuitive interface helps simplify daily operation and machine setup.
The built-in induction liner storage rack holds a supply of liners for continuous insertion. Its vertical design provides a convenient way to feed induction liners into the insertion mechanism during operation.
The induction liner insertion structure uses an air nozzle to pick up induction liners and place them into bottle caps. A fixing structure helps keep the cap and liner properly positioned during insertion, supporting consistent and accurate liner placement.
After liner insertion, the detection system checks the caps for missing induction liners. Caps without liners are automatically removed from the conveyor, helping reduce defective products and minimize the need for manual inspection.
The conveyor transports caps through the liner insertion and inspection process. Its width and length can be customized according to different cap and production requirements. The conveyor can also be integrated with a cap feeder to reduce manual loading and improve production continuity.
FAQ
1. What is an induction liner inserting machine?
The ZS-RG001 induction liner inserting machine is designed to automatically pick and insert induction liners into bottle caps. It also detects caps without liners and automatically removes defective caps from the production line.
2. What types of caps can the machine handle?
The machine is designed for caps with diameters of approximately 30–80 mm. The specifications can be customized according to the actual cap and product size.
3. How does the machine insert induction liners into caps?
An air nozzle picks up the induction liner and places it into the cap. A fixing structure helps maintain the correct position during insertion for consistent liner placement.
4. Can the machine detect missing induction liners?
Yes. The machine has a detection system that identifies caps without induction liners and automatically removes them from the production line.
5. Does the machine require an air compressor?
Yes. The machine uses pneumatic operation and requires an air compressor. The specified air pressure is 0.5–0.7 MPa.
6. Can the conveyor be customized?
Yes. The conveyor's width and length can be customized according to production requirements. It can also be integrated with a cap feeder to reduce manual handling.
7. Does the machine have a cap feeder?
A cap feeder is optional. It can be integrated with the conveyor to provide automated cap feeding and reduce manual loading.
8. Can the machine be customized?
Yes. The cap diameter range, conveyor dimensions and other configurations can be customized according to the customer's product and production requirements.
