control panel of Automatic Bottle Assembly Machine

conveyor system of Automatic Inner and Outer Bottle Assembly Machine

Mechanical Gripper Assembly of Automatic Bottle Assembly Machine

sensor of Inner Bottle Insertion Machine

ZONESUN ZS-MSZH50B Automatic Bottle Assembly Machine Inner Bottle Inserter for Bottle-in-Bottle Packaging

ZONESUN ZS-MSZH50B Automatic Bottle Assembly Machine Inner Bottle Inserter for Bottle-in-Bottle Packaging

Model ZS-MSZH50B

Price

Save $-6,999 USD

One Year Warranty

User Manual

One-to-one Video Chat Support

Install & Debug Video

Custom Package Solution

Local Service Location （Romania /Serbia /Kazakhstan/Mexico/Indonesia）

ZONESUN ZS-MSZH50B automatic bottle assembly machine is designed to automatically place filled and capped inner bottles into outer bottles, connecting the inner bottle production process with secondary bottle packaging. Outer bottles are automatically supplied by a bottle unscrambler, while inner bottles enter the assembly station directly from the existing filling and capping line. A mechanical gripper picks and places each inner bottle into the outer bottle after photoelectric detection confirms the bottle position. PLC touchscreen control allows easy operation and parameter adjustment. The SUS304 machine frame is convenient for daily cleaning, and an optional dust cover with door-open interlock can be added. After assembly, the machine can connect with a separate capping machine for automatic outer cap placement and tightening. Reference output is 20–40 bottles/min, depending on the inner and outer bottle structure and feeding stability.

Specification of Automatic Bottle Assembly Machine

Model: ZS-MSZH50B
Power Supply: AC 220 V / 50 Hz
Power: 2000 W
Suitable Bottle Diameter: 30–80 mm (Customizable)
Working Air Pressure: 0.5–0.7 MPa
Production Speed: 20–40 bottles/min
Machine Size: About 5030*1350*1930 mm
Net Weight: About 300 kg
Package Size: About 2680*1310*2140 mm
Package Weight: About 670 kg

*Specifications are for reference only and may vary by your product. Please confirm with us if required.

Details

Touchscreen Control Panel

The PLC touchscreen provides machine operation and parameter adjustment. The swing-arm mounting allows the panel position to be adjusted for operator access.

Mechanical Gripper Assembly

Picks up filled and capped inner bottles and places them into outer bottles. No pressing or tightening step follows insertion within this machine.

conveyor system of Inner Bottle Insertion Machine

Dual Chain-Plate Conveyor

Transfers bottles through the assembly process, connecting incoming bottle flow with the insertion station and downstream equipment.

Mechanical Gripper Assembly of Automatic Bottle Insertion Machine

Photoelectric Sensors

Detect bottle presence before triggering the gripper’s pickup and insertion sequence.

Electrical Control Assembly

Coordinates conveying, bottle detection, and gripper movements through the PLC control system.

automatic bottle-in-bottle assembly machine

FAQ of Automatic Bottle Assembly Machine

1. Can I connect this machine to an existing inner-bottle filling line?

Yes. Filled and capped inner bottles can enter directly by conveyor, while an upstream unscrambler supplies outer bottles. The two bottle streams need to deliver matching quantities at a compatible operating rate.

2. Does the machine finish the entire outer-bottle package?

The machine places the inner bottle inside the outer bottle without pressing or tightening. A separate capper is needed to place and tighten the outer cap.

3. Can the machine handle glass inner bottles as well as plastic ones?

Compatibility should be assessed using the actual bottle pair rather than material alone. Inner-bottle weight, available gripping area, and clearance inside the outer bottle determine whether stable handling and insertion are achievable.