ZONESUN ZS-FS480Y-4 Automatic 4-Side Seal Multi Lane Paste Sachet Packing Machine for Honey Energy Gel Sauce
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ZONESUN ZS-FS480Y-4 multi lane paste sachet packing machine is designed for automatic packaging of honey, energy gel, cream, sauces and other viscous products. Roll film is formed into four-side seal sachets, while the machine continuously completes quantitative filling, sealing, cutting, coding and finished sachet discharge. A piston pump metering system handles 2–10g filling with accuracy up to ±2%, and four lanes work simultaneously at about 35–45 bags/lane/min. The rotor pump feeding system continuously supplies material to the 15L mixing hopper, reducing manual feeding during production. Automatic film correction, anti-static control and alarm protection support stable operation. Product-contact parts are made of SUS316L, while the hopper spray ball can connect with the customer's existing CIP system for easier cleaning.
Specifications of Multi Lane Paste Sachet Packing Machine
- Machine Model: ZS-FS480Y-4
- Voltage: AC220V, 3 Phase, 50Hz
- Total Power: 3.2 kW
- Filling Pump: Piston Pump
- Bag Type: 4-Side Seal
- Filling Range: 2–10 g (Customizable)
- Bag Width: Customizable
- Bag Length: Customizable
- Max. Film Width: 480 mm
- Packing Speed: 35–45 Bags/Track/Minute
- Machine Material: SUS304 Body, SUS316L Product-contact Parts
- Pneumatic Requirement: 0.24 m³/min, 0.6 MPa
- Machine Size: About 2250* 1850*2550 mm (L*W*H)
- Machine Weight: About 850 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.



Machine Details


Swing-Arm Touchscreen
The Mitsubishi PLC touchscreen supports multilingual operation, parameter setting, fault prompts and self-diagnosis for easier production management.

Rotor Pump Feeding System
The rotor pump continuously transfers viscous material to the hopper, helping maintain material supply and reduce frequent manual feeding.

Piston Pump Filling System
The piston pump provides quantitative dosing for 2–10g viscous products with filling accuracy up to ±2%, suitable for honey, energy gel, cream and sauces.

15L Filling Hopper
The 15L hopper includes a spray ball for connection with the customer's existing CIP cleaning system.

Multi-Lane Sealing System
Multiple sealing lanes work simultaneously to form four-side seal sachets. The sealing molds are Teflon-coated to reduce product or film sticking during operation.

Sachet Cutting System
The cutting unit separates finished four-side seal sachets and can be customized for irregular sachet shapes according to the required package design.

Ribbon Coding Unit
The ribbon coder can print production dates, batch numbers and similar information, with an adjustable mounting position for different sachet layouts.

Discharge Conveyor
Finished sachets are transferred away from the packaging section by the discharge conveyor for easier collection or connection with downstream equipment.

Waste Film Collection System
The collection system gathers film waste generated during packaging and cutting, helping keep the working area organized during continuous production.

FAQ of Multi Lane Paste Sachet Packing Machine
Q1. Can it pack sauces containing particles?
This depends on the particle size, concentration and product consistency. Products containing noticeable particles should be tested first to confirm whether they can pass through the piston pump, filling valves and nozzles smoothly.
Q2. Can the sachet size be customized?
Yes. Sachet width and length can be customized within the machine's design range, with a maximum film width of 480mm. Please provide the required sachet dimensions and film information before production.
Q3. Can it make irregular-shaped four-side seal sachets?
Yes. The cutting structure can be customized for different four-side seal sachet profiles. The final shape should be confirmed according to the sachet drawing, film and required cutting result.
Q4. How is the machine cleaned when changing products?
The 15L mixing hopper is equipped with a spray ball that can connect with the customer's existing CIP system. The required cleaning procedure should be confirmed according to the product and the actual filling pipeline configuration.
Q5. What happens if the packaging film moves out of position?
The machine is equipped with automatic film correction to help maintain film alignment during production. An anti-static function is also included to reduce problems caused by static electricity during film handling.
Q6. Can production dates or batch numbers be printed on every sachet?
Yes. The machine can be equipped with a ribbon coder, and the coding position can be adjusted according to the sachet layout for printing production dates, batch numbers and similar information.
Q7. What information should I provide before ordering?
Please provide the product type, viscosity, whether it contains particles, target filling weight, sachet dimensions, film material, required output and coding requirements. If CIP cleaning or a special sachet shape is required, please also provide the corresponding production requirements.
Customized Project Example
Four-Lane Toothpaste Sachet Packaging Project
A customized four-lane vertical packaging system for 3–5 g toothpaste sachets, integrating servo piston filling, rotary lobe pump feeding, film control and product information printing.
Reference project — not standard configurationProject Configuration
| Machine type | Four-lane vertical sachet packaging machine |
|---|---|
| Product | Toothpaste |
| Packaging speed | 120–140 bags/min |
| Bag size | 35 × 90 mm |
| Power supply | 220 V, 60 Hz, single phase |
| Filling system | Servo-controlled paste piston pump |
|---|---|
| Adjustable filling range | 2–10 g |
| Target filling quantity | 3–5 g toothpaste |
| Filling accuracy | Within ±2% for the specified 3–5 g toothpaste fill |
| Material feeding | 1.5 kW rotary lobe pump feeding unit |
| Hopper | Mixing hopper equipped with a spray ball |
| Maximum film width | 480 mm |
|---|---|
| Film alignment | Automatic film correction system |
| Static control | Anti-static function included |
| Logo printing | Customer logo printing required |
| Date printing | Production date printing required |
| Product-contact parts | 316L stainless steel |
|---|---|
| Machine body | 304 stainless steel |
| Sealing molds | Teflon-coated sealing surfaces |
| Cleaning provision | Spray ball integrated into the mixing hopper for easier cleaning connection |
| Customization basis | Final configuration to be confirmed according to the toothpaste characteristics, packaging film and printed artwork |