ZONESUN ZS-FJFC2 Automatic Monoblock Flip Off Caps Powder Vial Filling Capping Machine for Hyaluronic Acid Collagen & Laboratory Reagent Powders
- One Year Warranty
- User Manual
- One-to-one Video Chat Support
- Install & Debug Video
- Custom Package Solution
- Local Service Location （Romania /Serbia /Kazakhstan/Mexico/Indonesia）
The ZONESUN ZS-FJFC2 powder vial filling capping machine is designed for 1-10 g small-dose powders such as hyaluronic acid powder, collagen powder and laboratory reagent powders. Controlled by a high-precision cam indexer, the machine completes vial feeding, dual-station powder filling, stoppering, cap placement and dual-station crimping in one rotary system at 60-80 BPM. It is designed for flip-off caps, with a vibratory bowl for automatic cap sorting and feeding. PLC control supports adjustable working speed, automatic counting and no bottle no filling. Made of SUS304 and 316L stainless steel, the machine is designed according to GMP requirements and can connect with labeling machines and other packaging equipment.
Powder Vial Filling Capping Machine Parameter
- Model: ZS-FJFC2
- Power Supply: 220 V/ 50 HZ / 5 A
- Filling Quantity: 1–10 g (Customizable)
- Filling Accuracy: ±3%
- Optional Screw Diameter: 9 mm
- Production Capacity: 60-80 bottles/minute
- Capping Pass Rate: ≥99.9%
- Vibratory Bowl Sorter Material: SUS304
- Machine Size: About 2383 * 2278 * 1807 mm
- Machine Weight: About 500kg
- Package Size: About 2110*1320*2110 mm (Main Machine) About 610*1900*1270 mm (Vibratory Bowl Sorter)
- Package Weight: About 908 kg (Main Machine)+181 kg (Vibratory Bowl Sorter)=1089 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Details
The vial feeding structure arranges and transfers small vials continuously into the rotary working stations for automatic production.
Two filling stations work with rotary positioning to dose small volume powders into vials, improving production efficiency and filling stability.
The photoelectric sensor detects vial presence at the working station, allowing the machine to stop filling automatically when no vial is detected.
A high-precision cam indexer controls the rotary working stations, keeping vial transfer, filling, stoppering, cap placement and crimping movements synchronized.
Transfers stoppers to the bottle mouths and presses them into place, completing stopper placement and insertion automatically.
Flip-off caps are automatically sorted by the vibratory bowl and transferred onto the filled vials before crimping.
Two crimping stations seal the flip-off caps onto the vials continuously, matching the dual-station filling structure for higher production efficiency.
Two dedicated vibratory bowls sort and feed caps and stoppers separately, supplying correctly oriented closures to their respective stations.
FAQ
Q1. My powder is very fine and dusty. Can this machine handle it?
It depends on the powder flowability, bulk density and dust level. For very fine or dusty powders, we recommend sending samples for filling tests before confirming the machine configuration.
Q2. What filling accuracy can I expect for my product?
Filling accuracy is related to the powder characteristics and target dose. For small-dose applications, actual powder samples can be tested to confirm whether the required accuracy can be achieved.
Q3. Do I need to send vial and cap samples before machine production?
Yes. We recommend providing actual vials and integrated stopper flip-off caps so the feeding, positioning, cap placement and crimping parts can be made and tested according to your packaging.
Q4. Can I run several vial sizes on the same machine?
It is possible for some specifications, but related positioning parts may need to be adjusted or replaced. The final changeover solution depends on the vial and cap size differences.
Q5. Can I increase the production speed if 60-80 BPM is not enough?
The standard configuration works at about 60-80 BPM. For higher output requirements, please provide your target speed, filling weight, vial size and powder information so we can evaluate another machine configuration.
Customized Project Example
Micro-Dose Powder Vial Filling and Crimping Project
A customized servo-driven powder dosing and vial crimping solution developed for milligram-level powder filling into glass vials.
Reference project — customized according to the supplied vial and powderProject Configuration
| Filling material | Powder |
|---|---|
| Filling quantity | 42–126 mg |
| Filling accuracy | 3% |
| Powder dosing drive | Servo-motor-driven powder dosing system |
| Optional auger screw diameter | 9 mm |
| 30 mg filling requirement | No more than 2 mg variance at a 30 mg target fill |
| Vial type | Clear glass sealed vial |
|---|---|
| Nominal vial volume | 30mg |
| Vial diameter | Approximately 16 mm |
| Vial height | Approximately 35 mm |
| Rubber stopper diameter | Approximately 13 mm |
| Flip-off cap diameter | Approximately 15 mm |
| Closure type | Rubber stopper with plastic-aluminum flip-off cap |
| Production capacity | 30–60 vials/min |
|---|---|
| Capping pass rate | >99.9% |
| Power supply | 110 V · 60 Hz |
| Overall dimensions | 237 × 181 × 177 mm |
| Machine weight | 500 kg |
