ZONESUN ZS-FAL180X17 Automatic Servo Perfume Vial Liquid Filling Capping Labeling Line for Small Bottle
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The ZONESUN ZS-FAL180X17 perfume vial filling line automates bottle feeding, filling, spray-cap feeding, servo capping, and labeling for small perfume and fragrance bottles, with a recommended filling range of 15–150 mL. Dual servo peristaltic filling heads deliver measured doses with stated accuracy of ±1%, while replaceable tubing simplifies liquid changeovers. Vibratory bowls feed spray caps, and a guide positions each cap before servo tightening. A customized starwheel holds and transfers bottles through filling and capping, then grippers deliver finished bottles to the labeler. The labeling section handles round bottles 10–30 mm in diameter with partial-wrap or full-wrap labels; date coding is optional. Reference line output is approximately 40 bottles per minute, depending on filling volume, liquid properties, and bottle and cap specifications.
Perfume Vial Filling Line Parameter
Filling Capping Machine
- Machine Model: ZS-AFC17
- Voltage: AC 110/220 V, 50-60 Hz
- Power: 1.5 KW
- Filling Pump: Servo Peristaltic Pump
- Number of Filling Heads: 2
- Working Speed: About 40 BPM
- Recommended Filling Volume: 15-150 ml
- Filling Accuracy: ±1 %
- Air Pressure: 0.4-0.8 MPa
- Machine Size: About 2300*1500*1700 mm
- Package Size:
- Filling Machine: 1190*1150*1700 mm
- Vibratory Bowls: 1140*600*600 mm
- Vibratory Bowl Bracket: 760*400*700 mm
- Bottle Grouping Structure: 600*670*1810 mm
- Filling Machine: 1190*1150*1700 mm
- Package Weight: 410+120+56+120 kg=706 kg
Labeling Machine
- Machine Model: ZS-TB823
- Power Supply: 110/220 V, 50-60 HZ
- Working Speed: 60-170 bottles/min
- Labeling Accuracy: ±1 mm
- Suitable Labeling Object: Φ10-30 mm
- Suitable Label Size: 20-300 mm(L)*20-120 mm(W)
- Label Roll OD: Φ300 mm
- Label Roll ID: Φ76 mm
- Machine Size: 2040*690*1370 mm
- Machine Weight: About 220 kg
- Package Size: About 2180*1240*1610 mm
- Package Weight: About 482 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Detail
The bottle grouping structure automatically arranges and feeds small perfume bottles into the starwheel, keeping bottles accurately positioned for continuous filling and capping. This helps maintain a consistent bottle flow between different processing stations.
The machine uses servo peristaltic pumps for accurate perfume liquid dosing through two filling heads. The filling tubing can be easily replaced when changing between different liquids, helping simplify product changeover and maintenance. The recommended filling range is 15–150 ml, with filling accuracy of up to ±1%.
Two vibratory bowl sorters automatically arrange and feed the small components required during the packaging process. The cap sorting system continuously organizes spray caps and feeds them toward the capping station, helping maintain a stable supply during automatic production.
The guide housing aligns and guides the spray caps into the correct position before capping. After cap placement, the servo capping mechanism applies consistent tightening force to the bottle caps.
The starwheel accurately positions and transfers small perfume bottles between filling and capping stations. Its bottle molds can be customized according to the bottle size, allowing the system to accommodate different small-bottle formats.
After the filling and capping processes, dual mechanical grippers lift the bottles from the molds and transfer them smoothly to the downstream labeling process. This provides controlled bottle handling between the capping and labeling stations.
The labeling structure is designed for small round bottles and supports semi-circle or full-circle labeling. It is suitable for bottles with diameters of 10–30 mm, with labeling accuracy of approximately ±1 mm. A date coder can also be added as an optional configuration.
Frequently Asked Questions
What type of products can this machine handle?
Small perfume and fragrance bottles, mainly. Bottle feeding, liquid filling, cap feeding, capping, labeling into one continuous process. Small round bottles and perfume vials suit it best.
What is the recommended filling volume?
15–150 ml, recommended range. That figure shifts, though — customizable to match the actual product and bottle.
How accurate is the perfume filling?
Around ±1%. A servo peristaltic pump, with dual filling heads, handles the dosing — controlled, consistent.
What type of filling pump does the machine use?
Servo peristaltic. The tubing swaps out easily when liquids change, which keeps cleaning and changeover simpler than it might otherwise be.
How are the perfume bottle caps fed?
Dual vibratory bowl sorters arrange and feed spray caps to the capping station automatically — continuous, no manual sorting breaking the line.
How does the capping system work?
A guide housing positions caps on the bottles first. Then a servo capping mechanism applies tightening force — consistent, cap after cap.
Can the machine handle different bottle sizes?
Yes. Starwheel and bottle molds customize to size, so different small-bottle formats run without much rework.
What bottle diameter is supported by the labeling machine?
Roughly 10–30 mm, for round bottles.
What type of labeling can it perform?
Semi-circle or full-circle labeling, on round bottles. A date coder adds on too, as an optional configuration.
What is the labeling speed?
60–170 bottles per minute, roughly. Accuracy sits around ±1 mm. Actual speed depends on bottle and label specs, naturally.
What is the filling and capping speed?
About 40 bottles per minute, with two filling heads. Output shifts with filling volume, bottle, cap, and product characteristics — no fixed number across the board.
Can the machine label perfume bottles with different label sizes?
Labels run 20–300 mm in length, 20–120 mm in width — within that range, subject to bottle and labeling specifics.
Can a date coder be added?
Yes, optionally. Prints production dates, batch info, or other required codes.
Does the machine automatically transfer bottles between filling, capping, and labeling?
Yes. Bottle grouping structure, starwheel, removal grippers — these work together, positioning and transferring bottles station to station. Continuous workflow, start to finish.
Can the machine be customized?
Yes. Starwheel and bottle molds adjust to bottle size, and the overall configuration adapts to specific bottle, cap, and labeling requirements.
What is the main advantage of this perfume packaging line?
Bottle feeding, perfume filling, cap sorting, cap placement, servo capping, bottle transfer, labeling — all combined into one automated process. Manual transfer between separate machines mostly drops out of the picture.
