ZONESUN ZS-FAL180P11 Automatic Servo Rotary Lobe Pump Sauce Filling Production Line for Chili Sauce Jam and Ketchup

The ZONESUN sauce filling production line connects bottle feeding, filling, automatic cap placement, capping, labeling, and collection to reduce repetitive handling and keep production moving. Servo-controlled filling delivers measured portions of thick sauces, while anti-drip nozzles help maintain a cleaner filling area. A 70 L U-shaped hopper helps prevent product buildup, while optional heating and stirring keep the sauce evenly mixed before filling. A servo capper provides adjustable tightening torque, and the round-bottle labeler supports single, double, or full-wrap labels for your chosen packaging design. Custom-sized feeding and collection turntables help tailor the line to your production needs. This sauce filling production line is widely used for packaging chili sauce, jam, and ketchup.

Sauce Filling Production Line Parameter

Bottle Unscrambler

• Machine Model: ZS-LP800N
• Power Supply: 220V/110V 50-60Hz 200W
• Turntable Diameter: 800 mm
• Suitable Bottle Diameter: 20-100 mm
• Suitable Bottle Height: 30-320 mm
• Working Speed: 40-60 bottles/min(depending on bottle size)
• Package Size: About 1230*1010*1260 mm
• Gross Weight: About 141 kg

Paste Filling Machine

• Machine Model: ZS-YT1T-1PXM
• Power Supply: 220/110 V, 50-60 Hz, 2.5 kW
• Filling Pump: Servo Rotor Pump
• Filling Speed: About 20-30 Bottles/min (Depending on filling materials)
• Filling Range: 100-1000 ml(Customizable)
• Filling Accuracy: ±1 % 
• Hopper Size: About 70 L (with mixer)
• Air Pressure: 0.5-0.7 MPA
• Machine Size: About 2090*1070*1700 mm(L*W*H)
• Package Size: About 1740*1010*1670 mm(L*W*H)
• Package Weight: About 350 kg

Capping Machine

• Machine Model: ZS-XG440T
• Machine Voltage: 110/220 V, 50-60 HZ, 2 KW
• Suitable Caps Diameter: 140 mm (customizable)
• Working Pressure: 0.5-0.7 MPa
• Working Speed: 15-30 bottles/min
• Machine Size: About 3050*1230*2350 mm(L*W*H)
• Machine Weight: About 250 kg

Labeling Machine

• Model: ZS-TB260R Labeling Machine
• Power Supply: AC 220 V 50/60 Hz 1 KW
• Labeling Capacity: 25-50 bottles/min(depends on bottle size)
• Labeling Accuracy: ± 1.0 mm
• Suitable Bottle Diameter: Φ30-100 mm H=30-200 mm
• Label Size: (L)20-300 mm (H)12-130 mm
• Roll Inside Diameter: Φ76 mm
• Roll Outside Diameter: Φ350 mm
• Conveyor Size: 112*2000 mm
• Machine Size: About 2000*820*1380 mm (L*W*H)
• Machine Weight: About 180 kg
• Packing Size: About 2100*890*1520 mm (L*W*H) 
• Package Weight: About 250 kg

Bottle Sorting Machine

• Bottle Specifications: Square bottle/round bottle
• Conveying Speed: 0-20 revolutions per minute(adjustable)
• Voltage: 220V 50Hz (110V can be customized)
• Power Supply: 200W
• Turntable Diameter: 800 mm Available
• Dimensions: About 550*550*990 mm
• Package Size: About 1050*1000*1130 mm
• Net Weight/Gross Weight: About 93 kg/120 kg

*Specifications are for reference only and may vary by your product. Please confirm with us if required.

FAQ of Sauce Filling Production Line

1. What products can this paste filling line handle?

The machine is designed for viscous paste products and uses a servo rotor pump for stable and accurate filling. The actual filling performance depends on the characteristics of the product.

2. What is the filling range of the paste filling machine?

The standard filling range is 100–1000 ml, and the filling range can be customized according to production requirements.

3. How accurate is the paste filling machine?

The specified filling accuracy is ±1%. Actual accuracy can vary depending on the filling material and operating conditions.

4. What type of filling pump does the machine use?

The filling system uses a servo rotor pump, which provides stable and accurate filling for viscous paste products. The filling volume can be adjusted directly through the control panel.

5. Does the hopper have a mixing function?

Yes. The U-shaped hopper is equipped with a mixer to help maintain consistent material flow and support smooth feeding during the filling process.

6. Can the machine automatically feed caps?

Yes. The line includes an automatic cap feeding structure that continuously supplies caps to the capping station, reducing manual handling.

7. What type of caps can the capping machine handle?

The line is configured for metal lug caps. The capping structure can be customized according to the cap size.

8. What types of labeling can the machine perform?

The labeling machine supports single-side, double-side, and wrap-around labeling. A date coder can also be added as an optional configuration.

9. What is the production speed of the paste filling line?

The paste filling machine operates at approximately 20–30 bottles/min, depending on the filling material. Other machines in the line have their own operating speeds, so the overall line speed depends on the complete configuration.

10. Can the paste filling production line be customized?

Yes. The filling range and capping structure can be customized, while the labeling configuration can be selected according to the required labeling method.

11. Does the complete production line require compressed air?

Yes. The complete line requires an air compressor, with the listed working air pressure for the filling and capping equipment being 0.5–0.7 MPa.