ZONESUN ZS-AFC48B Automatic Servo Gear Pump Small Bottle Filling and Capping Machine for Liquid Nutritions & Pharmaceutical Liquids
- One Year Warranty
- User Manual
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- Install & Debug Video
- Custom Package Solution
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ZONESUN ZS-AFC48 servo gear pump filling capping machine combines automatic bottle loading, quantitative filling, cap feeding and servo capping in one compact system. It features a six-station rotary chain structure with 14 bottle-holding fixtures, driven by a servo motor for intermittent and synchronized movement. The servo-driven magnetic gear pump provides accurate filling with an error of approximately ±1%, while the filling nozzle moves up and down to help reduce liquid dripping during operation. A vibratory bowl automatically sorts and feeds caps to the cap placing station, followed by a servo-controlled three-jaw capping system with adjustable torque. Photoelectric sensors check bottle and cap positions to coordinate each working station. Product-contact parts are made of stainless steel 304 and silicone hoses, with quick-release connections for easier cleaning. An optional heating and temperature-controlled hopper is available for products that require temperature maintenance. It is suitable for collagen drinks, pharmaceutical liquids, liquid nutritional supplements and other low-viscosity products.
Specification of Servo Gear Pump Filling Capping Machine
- Machine Model: ZS-AFC48B
- Power Supply: 110/220 V, 50 Hz, 3 kW
- Filling Pump: Servo Gear Pump
- Minimum Filling Volume: 10 ml
- Filling Accuracy: ≤±0.2 g
- Working Speed: About 15-30 pcs/min (Depending on filling range and materials)
- Bottle Diameter: Φ15-50 mm
- Bottle Height: 50-250 mm (Customizable)
- Hopper Capacity: 30L
- Air Pressure: 0.6-0.7 MPa
- Package Size: About 1490*830*1610 mm
- Package Weight: About 286 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Detail
Touchscreen Control Panel
The touchscreen gives operators access to machine settings and operating parameters. Operators use it to adjust the filling process and other functions.
Bottle Feeding Structure
The feeding structure delivers bottles into the fixing molds in sequence. Each bottle is positioned for filling and capping.
Servo Gear Pump Filling System
The servo gear pump can handle thick pastes, along with other suitable materials. Want a different filling volume? Change it straight from the control panel.
Vibratory Bowl Sorter
Caps arrive in a jumble, so the vibratory bowl sorts them and turns them the right way up. Then it hands them to the cap-feeding mechanism. The bowl can be customized to fit your caps.
Cap Feeding & Capping Structure
A guide rail carries the caps to the bottles. Then the servo capping mechanism tightens each one. You can adjust the capping torque, which helps every closure come out consistent.
Bottle Fixing Molds
The molds hold each bottle in place while it gets filled and capped. They’re customizable, so they’re made to match your bottle dimensions. That keeps the bottle steady through the whole process.
Electric Control Box
All the electrical components and control devices sit inside, laid out in an orderly way. Checking and maintaining them is easy.
Key Features
- Integrated Filling and Capping: Feeding, filling, and capping happen in a single machine. No need to buy separate equipment for each step.
- Servo Gear Pump Filling: Got a viscous paste or another suitable material? This pump handles it. Your operator sets the filling volume right on the touchscreen.
- Servo-Controlled Capping: You can adjust the capping torque, so every cap gets tightened the same way.
- Automatic Cap Feeding: The vibratory bowl sorter lines the caps up and sends them to the capping station. It can be customized to suit your caps.
- Customizable Bottle Molds: While the machine fills and caps, the fixing molds keep each bottle where it belongs. Different bottle sizes? Order molds made for them.
- Touchscreen Operation: Everything you need to adjust sits on the control panel.
FAQ of Servo Gear Pump Filling Capping Machine
Q1. What types of bottles can the ZS-AFC48B handle?
Small round ones. Think diameters from 15 to 50 mm and heights from 50 to 250 mm. Got something that doesn’t fit? Custom bottle molds close the gap.
Q2. What is the minimum filling volume of this machine?
10 ml is the floor. How far up the range you can go depends on your product and the machine configuration, so pin down your target volume before you order.
Q3. What type of filling pump does this machine use?
A servo gear pump, made with viscous pastes and other suitable materials in mind. Tell us your product’s viscosity and filling needs, and we’ll check the match.
Q4. What is the hopper capacity?
30 L. Usable capacity can come in a little different, depending on the material and operating conditions.
Q5. How does the machine prevent loose or overtightened caps?
The servo-controlled three-jaw capping system provides adjustable torque, allowing operators to set the tightening force according to the bottle cap requirements.
Q6. Can the machine handle products that need to be kept warm during filling?
Yes. An optional heating and temperature-controlled hopper can be customized for products that require temperature maintenance during production.
Q7. Can the machine be customized for different bottle specifications?
Bottle-holding fixtures, filling nozzle positions and cap feeding structures need to match the actual container specifications. Please provide bottle and cap samples, including their dimensions, before machine customization.
Q8. What information is needed to confirm machine compatibility?
Five things: bottle dimensions, cap type, filling volume, product name, and material viscosity. Send those, and we can tell you whether the standard setup works or customization is on the table.
