ZONESUN ZS-AFY1 Compact Automatic 10 Heads Peristaltic Pump Liquid Vial Small Bottle Filling Stopper Pressing Machine
Regular price
$29,499.00 USD
Regular price
Sale price
$29,499.00 USD
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- One Year Warranty
- User Manual
- One-to-one Video Chat Support
- Install & Debug Video
- Custom Package Solution
- Local Service Location （Romania /Serbia /Kazakhstan/Mexico/Indonesia）
This automatic vial packaging machine is designed for small or medium volume packaging production. It combines bottle unscrambling, liquid filling (peristaltic pump), stopper sorting and inserting, stopper pressing, and vial collection into one compact unit. Bottles are precisely transported via a star wheel mechanism, ensuring accurate positioning throughout the process. Ideal for working with vial crimping machines for a complete production.
Automatic Vial Packaging Machine Parameter
- Machine Model: ZS-AFY1
- Machine Voltage: 220 V, 50 HZ, 4 KW
- Filling Pump: Peristaltic Pump
- Filling Range: 2ml (Customizable)
- Filling Accuracy: ±1-2%
- Working Capacity: 12000 BPH
- Suitable Bottle Size: Customizable
- Suitable Cap Size: Customizable
- Machine Size: About 3060*1380*1480 mm
- Package Size: About 2390*1420*1620 mm
- Package Weight: About 1147 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Touchscreen Control Panel
User-friendly interface for intuitive operation, parameter adjustment, and real-time monitoring.
User-friendly interface for intuitive operation, parameter adjustment, and real-time monitoring.
Peristaltic Pump Filling
Ensures high precision and clean dosing, idea for material changeover and avoid cross-contamination.
Ensures high precision and clean dosing, idea for material changeover and avoid cross-contamination.
Electromagnetic Vibrating Bowl
Provides stable and low-noise feeding of rubber stoppers, improving working environment and accuracy.
Provides stable and low-noise feeding of rubber stoppers, improving working environment and accuracy.
Stopper Inserting & Pressing
Equipped with precise alignment and pressing units, stopper pressing depth is fully adjustable.
Equipped with precise alignment and pressing units, stopper pressing depth is fully adjustable.
Starwheel Transporting
Bottles are conveyed smoothly and accurately via star wheel for synchronized processing across all stations.
Bottles are conveyed smoothly and accurately via star wheel for synchronized processing across all stations.
Vial Collecting Tray
Finished vials are automatically collected at the discharge area or directed to a capping unit for further processing.
Finished vials are automatically collected at the discharge area or directed to a capping unit for further processing.
Customized Project Example
High-Speed Vial Filling and Half-Stoppering Project
A customized 10-head peristaltic filling and half-stoppering system for 2 ml liquid peptide, equipped with a laminar flow hood and customer-specific vial collection system.
Reference project — not standard configuration
Production Speed
200 Bottles/Min
Filling Volume
2 ml
Filling System
10-Head Peristaltic Pump
Filling Accuracy
±0.8%
Vial Size
Ø22 × H40 mm
Power Supply
208 V · Single Phase
Project Configuration
| Product | Liquid peptide with water-like viscosity |
|---|---|
| Production capacity | 200 bottles/min |
| Filling volume | 2 ml |
| Vial size | Ø22 × H40 mm; machine customized according to samples |
| Filling pump | 10-head high-precision peristaltic pump |
| Filling accuracy | ±0.8% |
| No-bottle control | Filling stops automatically when no bottle enters the filling station |
| Stoppering method | Half-stoppering |
|---|---|
| Stopper-contact material | Stainless steel parts in contact with the rubber stoppers are made of SUS316 |
| Power supply | 208 V, single phase |
| Clean-air protection | Equipped with a laminar flow hood |
| Discharge method | The original transition tray is removed. Finished vials discharge directly into the customer's movable stainless steel tray. |
|---|---|
| Automatic tray filling | The machine automatically distributes finished vials across the movable tray. |
| Full-tray handling | When the tray is full, the operator stops the machine and replaces it with an empty tray. |
| Collection position | The vial collection mechanism is relocated to the customer's specified position. |
| Tray position | The customer's movable stainless steel tray must be positioned completely inside the laminar flow hood. |
| Scraper plates | Two scraper plates sized according to the internal width of the customer's movable tray |
| HMI languages | The laminar flow hood touchscreen supports both Chinese and English |
| Movable tray | Additional movable stainless steel tray with slotted retaining bars |
|---|---|
| Overall tray size | 20.5 × 10 × 1.5 inches (L × W × H) |
| Size with retaining bars | 20 × 10 × 1.5 inches (L × W × H) |
| Spare tubing quantity | Four complete tubing sets for the 10-head peristaltic pump |
| Included components | Each set includes filling needles, check valves, silicone tubing and related tubing components |
| Compatibility | Compatible with both the new machine and the first machine previously supplied to the customer |
