ZONESUN ZS-XG24 Automatic Servo Control Pump Caps Bottle Capping Machine for Body Lotion and Shampoo
- One Year Warranty
- User Manual
- One-to-one Video Chat Support
- Install & Debug Video
- Custom Package Solution
- Local Service Location （Romania /Serbia /Kazakhstan/Mexico/Indonesia）
The ZS-XG24 pump cap capping machine automatically places and tightens long tube pump caps on round bottles at 15–25 bottles per minute. A customized vibratory bowl sorts pump caps, supplies them continuously, and orients each cap before the cap-placement station. The cap-placement system positions the pump cap on the bottle before the servo-controlled capping head applies torque. The servo capping head provides adjustable torque for different pump cap specifications. Bottle clamping belts hold each round bottle stable during capping to help reduce lateral movement and cross-threading. The touchscreen control panel displays capping parameters and machine status. The ZS-XG24 can connect with automatic filling and packaging equipment as a capping station in a continuous production line.
Pump Cap Capping Machine Parameter
- Machine Model: ZS-XG24
- Power Supply Voltage: AC 110/220V, 50-60 HZ (Customizable)
- Power: 2 KW
- Suitable Bottle Diameter: 35-80 mm
- Working Pressure: 0.5-0.7 MPa
- Working Speed: 15-25 BPM
- Machine Size: About 4000*1200*2000 mm
- Package Size: About 2070*870*780 mm (Vibratory bowl) + 2070*890*1560 mm (Capping machine) + 1090*840*2170 mm (Cap placing machine)
- Package Weight: About 190 kg (Vibratory bowl)+264 kg (Capping machine)+174 kg (Cap placing machine)
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Detail
The touchscreen control panel allows operators to set capping parameters and monitor machine status during production. It provides a direct interface for adjusting the pump cap capping process.
The vibratory bowl is customized according to the pump cap dimensions and dip tube length. It sorts and feeds long tube pump caps into the cap placing section for continuous operation.
The cap placing structure picks up sorted pump caps and places them onto the bottle before capping. Its design follows the actual pump cap shape to support stable cap placement.
The servo-controlled capping structure provides adjustable capping torque for different pump caps. It works with the bottle clamping structure to keep bottles stable during the capping process.
The electrical components are arranged inside the machine cabinet for inspection and maintenance. The electrical configuration can also be adjusted according to the customer's production requirements.
FAQ of Pump Cap Capping Machine
Q1. How do I confirm whether my pump cap and bottle can run on the ZS-XG24?
The ZS-XG24 is designed for long tube pump caps on round bottles. Please provide the actual cap and bottle samples for confirmation, because cap geometry, bottle stability, and cap placement need to match the customized vibratory bowl and capping station.
Q2. What information is needed to customize the vibratory bowl?
Please provide pump cap samples and the required production speed. The vibratory bowl is customized to sort, orient, and feed the specified pump cap before cap placement.
Q3. How should I set the capping torque for a new pump cap?
Capping torque should be set according to the pump cap specification and then verified with actual bottles and caps. Sample testing helps confirm that the cap is tightened correctly without damaging the cap or bottle.
Q4. What affects the actual output speed?
The ZS-XG24 runs at 15–25 bottles per minute. Actual output depends on pump cap feeding stability, bottle positioning, the required torque, and the production configuration.
Q5. How can I reduce cross-threading during pump cap capping?
The pump cap must be placed correctly before torque is applied. The cap-placement system and bottle clamping belts keep the cap and round bottle aligned during the capping cycle, helping reduce lateral movement that can cause cross-threading.
Q6. What should I confirm before connecting this machine to an existing filling line?
Please confirm the bottle transfer direction, conveyor height, operating speed, and available connection space. These details help determine how the ZS-XG24 should be positioned as the capping stage after filling.
