ZONESUN ZS-FAL180V14 Automatic GMP Sterile Injectable Vial Filling Crimping Labeling Line
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- User Manual
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- Install & Debug Video
- Custom Package Solution
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The ZONESUN injectable vial filling line is a GMP-oriented packaging solution designed for injectable products, vaccines, veterinary drugs, diagnostic reagents and other sterile liquid applications. This vial filling line integrates water purification, material mixing, bottle feeding, filling, stopper insertion, stoppering, cap feeding, crimping and labeling into one automated system. Equipped with a Class 100 laminar flow hood, it helps reduce contamination risks during production. Product-contact parts are made food-grade SUS304 stainless steel to meet hygienic requirements. Driven by servo-controlled ceramic piston pumps, the system achieves high filling accuracy with only ±0.02ml deviation at 30ml filling volume. Featuring dual-head filling and production speeds of up to 3,600-4,800 vials per hour, the line can be customized with different filling ranges, tank capacities and filling head configurations to suit various pharmaceutical manufacturing requirements.
Injectable Vial Filling Line Parameter
Water Purification System
- Product Model: ZS-WP500L
- Power Supply: 220 V, 50 HZ (Customizable)
- Purified Water Conductivity: 1–10 μS/cm (25°C)
- Production Capacity: 500 L/H
- Desalination Rate: 95%
- Recovery Rate: 50-60%
- Machine Size: About 1900*650*1650 mm(L*W*H)
- Package Size: About 1960*830*1710 mm(L*W*H)
- Package Weight: About 488 kg
Jacketed Mixing Tank
- Machine Model: ZS-VMB100RH
- Voltage: 380V, 50Hz (Customizable for 220V &110V)
- Tank Capacity: 100L (Customizable upon request)
- Wall Thickness: Inner layer: 2 mm, Middle layer: 2 mm, Outer layer: 1.5 mm
- Tank Material: Product-contact Layer (SUS316L), Jacket & Outer Layer (SUS304)
- Heating Power: 12 kW
- Jacket Heating Temperature: 50-200 ℃
- Mixing Motor Power: 0.75 kW
- Mixing Speed: 0–62 RPM (Variable Frequency Control)
- Machine Size: About 1100*800*1760 mm(L*W*H)
- Package Size: About 1160*1000*1910 mm(L*W*H)
- Package Weight: About 197 kg
Vial Filling Crimping Machine
- Machine Model: ZS-AFC39F
- Voltage: AC 110/220 V 50-60 Hz
- Power: <3000 W/h
- Working Speed: About 60-80 Bottles/min (Depending on filling range)
- Filling Pump: Ceramic Plunger Pump
- Filling Nozzle Quantity: 2
- Filling Range: 30 ml (Customizable)
- Filling Accuracy: ±3 %
- Machine Size: About 2660*1700*2150 mm(L*W*H)
- Package Size: About 1180*690*790 mm (Vibratory Bowl Sorter) About 2890*1730*2340 (Main Machine)
- Package Weight: About 135 kg (Vibratory Bowl Sorter)+1565 kg (Main Machine)
Labeling Machine
- Machine Model: ZS-TB821
- Voltage: 220V/110V 50-60Hz
- Power: 570 W
- Labeling Accuracy: ±1.0 mm
- Labeling Speed: About 40-120 bottles/min (Depending on label size)
- Applicable Product Size: φ25-φ120 mm (Round bottle)
- Label Size: (W)20-300 mm* (H)20-95 mm
- Label Roll ID: φ76 mm
- Label Roll OD: φ300 mm
- Machine Size: About 2040*1180*1370 mm(L*W*H)
- Package Size: About 2200*1170*1600 mm (L*W*H)
- Package Weight: About 330 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Removes impurities and dissolved minerals from source water before production, providing purified process water that helps reduce contamination risks and supports stable pharmaceutical manufacturing.
Custom-designed mixing tanks ensure ingredients remain uniformly blended throughout production, customizable working capacity.
Powered by servo-controlled ceramic plunger pumps, the system delivers precise and repeatable dosing with filling accuracy up to ±0.02 ml (at 30 ml filling volume).
Automatically orients and supplies rubber stoppers and aluminum caps to ensure uninterrupted high-speed production.
Cam mechanism coordinates all working stations (stopper insertion, stopper pressing and caps crimping) simultaneously, ensuring 60-80 BPM high working capacity.
Designed for self-adhesive sticker, it is suitable for side labeling of vials, reach high labeling accuracy and speed.
Provides localized ISO Class 5 (Class 100) clean airflow above the filling area, effectively reducing airborne particle contamination and helping maintain aseptic filling conditions.
FAQ
Q1. Does the line support different vial sizes?
Yes. Guide rails, filling parameters and format parts can be adjusted or replaced to accommodate various vial diameters, heights and filling volumes.
Q2. Can the filling volume be customized?
Yes. Filling range, pump configuration and filling head quantity can all be customized according to production requirements.
Q3. Why is the mixing tank equipped with a jacketed structure?
The triple-layer jacketed mixing tank enables indirect heating during solution preparation, helping improve ingredient dissolution, maintain uniform product temperature and reduce the risk of localized overheating.
Q4. Can this production line comply with GMP requirements?
The production line is designed according to GMP-oriented principles. Product-contact parts are manufactured from pharmaceutical-grade stainless steel, and the system can be customized to meet different pharmaceutical manufacturing standards.
