ZONESUN ZS-SVGT4D Automatic Servo Dual-use Liquid Paste Filling Machine for Lotion and Cosmetic Cream Serum

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Regular price $13,799.00 USD
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  • One Year Warranty
  • User Manual
  • One-to-one Video Chat Support
  • Install & Debug Video
  • Custom Package Solution
  • Local Service Location (Romania /Serbia /Kazakhstan/Mexico/Indonesia)
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The ZONESUN ZS-SVGT4D is a fully automatic lotion filling machine designed for both low-viscosity liquids and high-viscosity cosmetic products such as serums, glycerin, facial oils, lotions, creams, and shampoos. It combines a servo peristaltic pump system and a servo piston pump system in one machine, allowing different product viscosities to be handled on the same filling line. The peristaltic pump system is suitable for thinner liquids and allows quick tube replacement between batches to help reduce cross-contamination, while the servo piston pump system is designed for thicker lotions, creams, and pastes and uses servo-controlled diving nozzles with an anti-drip function. The machine is equipped with 2 peristaltic filling nozzles and 4 piston filling nozzles, together with a 90 L hopper that can be customized with heating and mixing functions. An additional feeding piston pump helps maintain a stable material supply for high-viscosity products. With a production speed of 20–70 bottles per minute, the machine is suitable for medium- to low-volume, multi-SKU production. Its linear design can accommodate different bottle sizes without changing molds and can integrate with capping, labeling, and other packaging equipment to form an automatic production line. Product-contact parts are made of GMP-compliant 304 stainless steel, with 316 stainless steel available as an option for applications requiring higher material compatibility.

Lotion Filling Machine Parameter

  • Machine Model: ZS-SVGT4D
  • Machine Voltage: 110/220 V, 50-60 HZ, 4 KW
  • Filling Pump: Peristaltic Pump & Piston Pump
  • Recommend Filling Range: 30-300 ml (Can be Customized)
  • Max Flow Rate of Peristaltic Pump: 12 L/min
  • Hopper Size: 90 L
  • Filling Nozzle Quantity: 2 Peristaltic Pump Nozzles + 4 Piston Pump Nozzles
  • Working Capacity: About 20-70 BPM
  • Filling Accuracy: ±1%
  • Air Pressure: 0.5-0.8 Mpa
  • Machine Size: About 3000*915*1850 mm (L*W*H)
  • Package Size: About 1880*1070*2000 mm (L*W*H)
  • Package Weight: About 496 kg

*Specifications are for reference only and may vary by your product. Please confirm with us if required.

features of lotion filling machine
application of liquid paste filling machine
component of automatic lotion filling machine
Navigation Bar
touchscreen control system of liquid paste filling machine
Intuitive Touchscreen Control
Allows quick adjustment of filling volume, speed, and operating parameters for different lotions, creams, gels, and cosmetic products, helping improve changeover efficiency.
peristaltic pump filling system of filling machine for cosmetic cream
Peristaltic Pump Filling System
Designed for low-viscosity liquids with quick tube replacement, reducing product residue and minimizing cross-contamination during production.
servo piston pump filling system of lotion filling machine
Servo Piston Pump Filling System
Suitable for high-viscosity materials with customizable filling ranges and precise volume adjustment for creams, gels, lotions, and paste products.
anti-dripping servo diving filling nozzles of filling machine
Anti-drip Servo Diving Nozzles
Uses a bottom-up diving filling method to reduce foaming, prevent dripping, and improve filling consistency for viscous materials.
hopper of filling machine
90 L Hopper with Optional Mixing & Heating
Large-capacity hopper supports continuous production and can be equipped with optional stirring and heating for thick cosmetic materials.
material piston pump feeding system of filling machine
Material Feeding Piston Pump
Continuously feeds high-viscosity products into the hopper, helping maintain stable material supply and smooth filling performance.
chain conveyor of lotion filling machine
Customizable Chain Conveyor
Conveyor dimensions can be customized to accommodate different bottle sizes, production layouts, and filling requirements.
electrical control system of filling machine for cream
Stable Electrical Control System
Coordinates filling pumps, nozzles, and conveyor operation to ensure smooth machine performance and stable production.
paste filling machine for cosmetic serum

Why Use a Dual Pump Filling System for Cosmetic Production?

For cosmetic manufacturers handling a wide range of products, one filling pump may not perform equally well across all formulations. The ZS-SVGT4D combines a servo peristaltic pump and servo piston pump so operators can select the filling method according to product characteristics and production requirements.The peristaltic pump is better suited to fluid products such as facial oils, serums and other low-viscosity cosmetics. Because the product mainly contacts the tubing during filling, tube replacement can simplify cleaning and help reduce product residue between batches.For thicker products such as creams, gels and viscous lotions, the servo piston pump provides more stable material handling and volumetric filling. This makes the machine suitable for manufacturers producing multiple cosmetic formulations on the same production line.Pump selection should not be based on viscosity alone. Product flow behavior, filling volume, required output, foaming tendency and changeover frequency should also be considered.

FAQ 

Q1. Can a peristaltic pump fill cosmetic creams?
Peristaltic pumps are generally better suited to fluid cosmetic products such as serums, facial oils and low-viscosity lotions. For thick creams, gels and pastes, a piston pump is usually more suitable because it can handle higher-viscosity materials more consistently. The ZS-SVGT4D combines both systems so different formulations can be filled on the same machine.
Q2. Why combine a peristaltic pump and a piston pump in one filling machine?
Different cosmetic formulations require different filling methods. The peristaltic pump allows quick tube replacement for fluid products and can help simplify product changeovers, while the piston pump is designed for thicker creams, gels and lotions. Combining both systems gives manufacturers more flexibility when producing multiple SKUs.
Q3. Is this filling machine suitable for frequent product changeovers?
Yes. The machine is designed for multi-SKU cosmetic production. For products filled by the peristaltic pump, replacing the product tubing can reduce the amount of filling-system cleaning required between batches. Different operating parameters can also be adjusted through the touchscreen for different products.
Q4. How do I choose between the peristaltic pump and piston pump?
Start with the product's flow characteristics. Fluid products such as oils and serums are normally better suited to the peristaltic pump, while thicker creams, gels and viscous lotions are generally better suited to the piston pump. Filling volume, target speed, product behavior and cleaning requirements should also be considered. Material samples can be tested before confirming the final configuration.

Customized Project Example

Dual-Material Cream & Glycerin Filling Project

Two customized filling systems configured for cream and glycerin, covering six bottle formats with separate filling technologies for each product.

Reference project — not standard configuration
Machine Quantity 2 Customized Sets
Filling Range 30–300 ml
Cream Filling 4-Head Piston System
Glycerin Filling 2-Head Peristaltic System
Bottle Formats 6 Sizes
Conveyor Length 2.5 m

Project Configuration

     
Product Cream
Filling range 30–300 ml
Filling system Four-head servo-driven piston filling system
Nozzle movement Servo-controlled lifting system with anti-drip design
Product hopper 90 L paste hopper
Product Glycerin
Filling range 30–300 ml
Filling system Dual-head self-priming servo peristaltic filling system
Filling heads Two heads
Conveyor length 2.5 m
Material feeding Equipped with a material transfer pump
Compatible containers Customized for six bottle sizes
Machine quantity Two machine sets

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