ZONESUN ZS-AFC39 Automatic 4 Head Peristaltic Pump Liquid Small Bottle Solvent Glass Vial Filling Crimping Machine For Solution
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Built with a cam-driven multi-station system, the ZONESUN automatic vial filling crimping machine handles up to 4000 vials per hour with four-head servo peristaltic pump filling. Filling volume can be adjusted for different small-dose applications, and replaceable tubing makes product changeover easier while helping reduce cross contamination. The machine automatically completes vial feeding, filling, stopper pressing, cap feeding and spinning-head crimping in one continuous process. Electromagnetic vibratory bowls are used to sort and feed stoppers and caps. An optional laminar flow hood can be configured to protect critical open-vial areas with clean airflow. Product-contact parts are made of SUS304 as standard, with SUS316 available on request. It is suitable for diagnostic reagents, injectable solutions, liquid solvents, hyaluronic acid preparations and similar products.
Automatic Vial Filling Crimping Machine Parameter
- Machine Model: ZS-AFC39
- Voltage: 110/220V 50-60 HZ
- Filling Pump: Servo Peristaltic Pump
- Filling Nozzle Quantity: 4
- Filling Range: Customized
- Filling Accuracy: ±1%
- Working Capacity: About 4000 BPH
- Material of Filling Nozzle: SUS304
- Material of Vibratory Bowl Sorter: SUS304
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Package Size:
- Without Laminar Flow Hood: 2210*1470*1500 mm
- With Laminar Flow Hood: 2570*1700*1930 mm (Main Machine)+ 2200*1270*1680 mm (Laminar Flow Hood)
- Without Laminar Flow Hood: 2210*1470*1500 mm
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Package Weight:
- Without Laminar Flow Hood: 1050 kg
- With Laminar Flow Hood: 1407 kg (Main Machine)+419 kg (Laminar Flow Hood) =1826 kg
- Without Laminar Flow Hood: 1050 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Detail
Operators can set filling parameters and production speed from the touchscreen, making recipe adjustment and daily operation more convenient.
Two vibratory bowls separately organize stoppers and aluminum caps, continuously supplying them to the corresponding working stations.
Four filling channels work simultaneously for higher output. Servo control makes dose adjustment easier, while replaceable tubing is convenient when changing liquids.
The cam-driven rotary structure moves vials through each station at a controlled cycle, coordinating filling, stoppering, cap placement and crimping within a compact machine layout.
Clean airflow is supplied over critical open-vial processing areas to reduce exposure to airborne contamination during filling and closure. This configuration can be added according to production requirements.
Spinning heads form the aluminum cap around the vial neck to complete the final closure, providing consistent crimping during continuous operation.
FAQ of Automatic Vial Filling Crimping Machine
Q1. What vial sizes can this machine handle?
The machine is mainly designed for small-volume vials. Different vial sizes can be handled by changing star wheels and other size-related parts. Please provide actual vial, stopper and cap samples for confirmation.
Q2. Can the filling range be customized?
Yes. The filling range can be customized according to your required dosage. Please provide the minimum and maximum filling volumes together with the liquid information.
Q3. Can the product-contact parts be made of SUS316?
Yes. The standard product-contact parts are made of SUS304 stainless steel, while SUS316 can be customized according to the product and production requirements.
Q4: Is the vial transfer path from the filling station to the stoppering station continuously protected by clean airflow?
Yes. The transfer path from the filling station to the stoppering station is covered by the laminar flow hood, providing continuous clean airflow protection while the vials remain open.
Q5. What samples should I send before machine production?
We recommend providing actual vials, stoppers and aluminum caps, together with the filling liquid or detailed liquid information. These samples help us confirm vial handling, filling, stopper feeding, cap feeding and crimping performance.
Customized Project Example
10 ml Vial Filling, Stoppering and Crimping Project
A customized high-speed line integrating liquid filling, automatic stopper insertion, cap feeding, crimping and inline labeling.
Reference project — not standard configurationProject Configuration
| Filling volume | 10 ml |
|---|---|
| Filling pump | Peristaltic pump with suck-back function to help reduce dripping |
| Filling heads | Four filling heads |
| Filling nozzles | Four liquid filling nozzles |
| Spare parts | One additional set of filling nozzles and tubing |
| Inner stopper feeding | Automatic inner stopper feeding |
|---|---|
| Stopper pressing | Dual-head inner stopper pressing system |
| Outer cap feeding | Automatic outer cap feeding |
| Cap sealing | Dual-head blade-type crimping system |
| Control system | Siemens touchscreen |
|---|---|
| Protective enclosure | Transparent enclosure integrated with the laminar flow hood |
| Laminar flow protection | Class 100 laminar flow hood covering the transfer path from the filling station to the stoppering station, providing continuous clean airflow protection while the vials remain open |
| Power supply | 110 V with US-standard plug |
| Production capacity | 70 bottles/min |
|---|---|
| Conveyor connection | The filling machine and labeling machine conveyors are connected for continuous operation |
| Quantity | One machine set |
| Production schedule | Expedited lead time of 25–30 days |
