충전 기계

Customer: Belarusian fruit preserve manufacturer
Products: Strawberry, blueberry, and mango preserves with 3–5 mm fruit pulp
Bottle Types: 210ml / 350ml glass jars (TO66 caps), 310ml glass bottle (TO43 cap)
Capacity: 30–35 BPM
Filling Accuracy: ±1%
Filling Temperature: 60–85°C

Process Flow:
Bottle Washing → Hot Filling → Cap Feeding → Capping → Labeling → Bottle Accumulation

Challenges:
High-viscosity fruit preserves with pulp caused bridging and unstable material flow in conventional hoppers. The customer also needed one compact line compatible with multiple bottle and cap formats.

Customer: American nutritional supplement manufacturer
Products: Muscle-strengthening liquid solution)
Vial Type: 2ml glass vial (Ø16mm × H34.7mm) with rubber stopper (Ø12mm) and aluminum flip-off cap (Ø14.7mm)
Capacity: 45–60 VPM
Filling Accuracy: ±1%
Machine Materials: food-grade SUS304 / SUS316 product-contact parts

Process Flow:
Bottle Washing → Hot Filling → Cap Feeding → Capping → Labeling → Bottle Accumulation

Challenge:
The existing line operated at 35–40 VPM and required higher speed while maintaining ±1% accuracy for 2ml filling. The compact Ø16mm vial format required stable alignment at high speed. The customer also needed half stoppering for freeze-drying preparation, reliable crimp sealing, optional HEPA laminar flow protection, and labeling integration.

Customer: Lithuania cosmetic manufacturer
Products: Cream & shampoo
Container Type:
Cream jars
30g: Ø47 × H36 mm, cap Ø45 × H12 mm (with inner stopper)
50g: Ø56 × H43 mm, cap Ø54 × H13.5 mm (with inner stopper)
Shampoo bottles
80ml: Ø36 × H126 mm, 24/410 disc top cap (Ø28 × H28 mm)
150ml: Ø45 × H156 mm, 24/410 disc top cap (Ø28 × H28 mm)
Capacity: 20–30 BPM
Filling accuracy:±1%

Process Flow:
Container feeding → servo piston filling → cap feeding & capping → wrap-around labeling → accumulation

Challenges:
One line needed to handle cream jars and shampoo bottles with different diameters, heights, viscosities, inner stopper sizes, and cap structures. Cream products required stable filling to reduce air gaps, while switching between oily cream and water-based shampoo created long cleaning downtime.

Customer: Russian detergent and household chemical manufacturer
Product: liquid detergent / cleaning chemicals (800–1500 cps)
Container Type: 5L plastic jerry can with integrated handle (L198×W148×H252mm ±5mm), 33mm opening, 44mm outer neck diameter
Cap Types:Type A: Ø62.2mm × H25.5mmType B: Ø57.8mm × H24.1mm
Labeling Area: 129mm (W) × 138mm (H), double-sided
Capacity: 960–1080 BPH
Special Requirements: anti-foaming filling, AISI 316 product-contact parts, dust cover protection, dual cap compatibility, continuous high-speed operation

Process Flow:
Canister feeding → tracking bottom-up filling → claw-type capping → double-sided labeling

Challenge:
Foaming during large-volume detergent filling
Integrated handle interfered with conventional four-wheel capping
Required compatibility for two cap sizes without change parts
Needed stable filling and capping during continuous conveying