ZONESUN ZS-DM1 Automatic Prefilled Syringe Denesting Machine for Pharmaceutical Filling Lines
- Один год гарантия
- Руководство пользователя
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- Установить и отлаживать видео
- Пользовательский пакет решение
- Место местного обслуживания (Румыния /Сербия /Казахстан /Мексика /Индонезия)
The ZONESUN automatic denesting machine is used to remove prefilled syringes from nest tubs and transfer them one by one to the next production stage. It is suitable for BD, BG, SCHOTT, SCF and other prefilled syringe formats, with custom solutions available for special specifications.The machine is manufactured with a SUS304 stainless steel frame, while product-contact parts are made from SUS316L stainless steel and medical-grade silicone materials to meet pharmaceutical production requirements. A PLC control system and touchscreen interface allow operators to monitor machine status in real time, while automatic fault detection and alarm functions help simplify daily operation and maintenance.Designed with a modular electrical structure, the denester can be used as a standalone machine or connected directly to a syringe filling and stoppering line. For applications requiring a higher level of cleanliness, an optional Grade A laminar flow hood can be added.
Automatic Denesting Machine Parameter
- Machine Model: ZS-DM1
- Voltage: 380V/220V 50/60Hz
- Total Power: 0.8 KW
- Applicable Syringe Specifications: 0.5-10 ml (Different specifications of syringes need to replace the mold)
- Compressed Air: 0.55-0.75 Mpa, 15 L/S
- Machine Size(L*W*H): 2230*900*1800 mm (Without laminar flow hood)
- Machine Weight: 400 KG
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Automatically removes prefilled syringes from nest trays and transfers them smoothly without damaging the barrels.
Tilts the syringe holding assembly and guides syringes smoothly into the infeed rail of the downstream filling and stoppering machine.
Integrated glove ports allow operators to perform adjustments, sampling, or manual interventions inside the working area without directly exposing the process environment. This design supports cleaner operation for sterile syringe handling applications.
The machine uses modular electrical components to simplify operation and integration with syringe filling, stoppering, and other pharmaceutical equipment.
A Grade A laminar flow hood can be added to create a localized clean airflow area above the syringe processing zone. This option helps meet higher aseptic manufacturing requirements in pharmaceutical production.
FAQ of Automatic Denesting Machine
Q1. Can this machine be customized for different syringe sizes?
Yes. Different syringe formats usually require adjustments to the handling parts and transfer mechanism. Before production, we normally confirm the syringe dimensions, nest specifications, and line layout to ensure the machine matches the application.
Q2. What industries commonly use automatic syringe denesting machines?
These machines are most often found in facilities that work with prefilled syringes, including pharmaceutical manufacturers, vaccine producers, biotech companies, and contract filling operations. They are typically installed ahead of filling, stoppering, or assembly processes.
Q3. Why use an automatic denesting machine instead of manual syringe loading?
When syringes are removed from nests by hand, output can vary from operator to operator, especially during long production runs. An automatic denesting machine provides a more consistent transfer process and keeps syringes moving steadily to the next station.
