ZONESUN ZS-UVS3 Automatic High-Temperature Pharmaceutical Vial Sterilization Tunnel Machine
- 1 년 보증
- 사용자 설명서
- 일대일 화상 채팅 지원
- 비디오 설치 및 디버그 비디오
- 맞춤형 패키지 솔루션
- 현지 서비스 위치 (루마니아 /세르비아 /카자흐스탄 /멕시코 /인도네시아)
The ZONESUN vial sterilization tunnel is designed for continuous drying and high-temperature sterilization of glass containers such as pharmaceutical vials and oral liquid bottles. Glass bottles are transferred through preheating, high-temperature sterilization and cooling zones by a metal mesh conveyor with continuously adjustable speed. Far-infrared quartz heating tubes provide fast heating and uniform temperature distribution. The temperature can be set, displayed and automatically recorded for production records. A Class 100 vertical laminar flow system is used in the cooling zone to maintain clean conditions after sterilization. Built with SUS304 stainless steel and designed according to GMP requirements, the tunnel can connect with vial filling and crimping machines for continuous production.
Vial Sterilization Tunnel Machine Parameter
- Model: ZS-UVS3
- Voltage: 380 V
- Total Power: 25 kW
- Heating Section Length: 1900 mm
- Heating Method: Electric Heating
- Operating Temperature: Room Temperature to 260°C
- Cooling Section Length: 1650 mm
- Total Length: 4500 mm
- Conveyor Belt Width: 400 mm
- Working Speed: 2600–3600 bottles/hour
- Machine Size: 4500 × 960 × 2000 mm (L × W × H)
- Machine Weight: 2000 KG
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
The control system allows operators to set and monitor the working temperature, with automatic temperature recording for later production checking.
Glass bottles travel continuously through the tunnel on a metal mesh conveyor, and the conveyor speed can be adjusted continuously within the set range instead of using only fixed speed levels.
The tunnel includes preheating, high-temperature sterilization and Class 100 laminar flow cooling for continuous vial processing.
Features
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Three-Zone Tunnel Structure
Integrates preheating, high-temperature sterilization, and cooling zones for continuous vial processing.
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High-Temperature Sterilization
Uses electric heating with an operating temperature range from room temperature to 260°C. -
Class 100 Laminar Flow Cooling
The cooling zone uses Class 100 laminar flow to support controlled cooling after high-temperature sterilization. -
Continuous Adjustable Conveyor Speed
The metal mesh conveyor transports glass bottles continuously, with conveyor speed continuously adjustable within the set range. -
Stainless Steel Tunnel Chamber
The tunnel chamber is constructed from SUS304 stainless steel, providing a durable structure for continuous vial processing. -
Temperature Monitoring & Recording
The control system allows operators to set and monitor the working temperature, with automatic temperature recording for production checking. -
Continuous Vial Processing
Designed for continuous glass vial processing, with a reference working speed of 2,600–3,600 bottles/hour. -
Touchscreen Control Panel
Equipped with a touchscreen control panel for convenient machine operation and temperature management.
FAQ
Q1. Can I adjust how long the vials stay inside the tunnel?
Yes. The metal mesh conveyor uses continuously adjustable speed control, so the conveying speed can be set according to the required production process.
Q2. How is the temperature controlled during sterilization?
The working temperature can be set and monitored through the temperature control system. Temperature data can also be automatically recorded for later checking.
Q3. Can this tunnel connect directly with my vial filling machine?
Yes. It can be connected with downstream vial filling and crimping equipment, as well as other upstream equipment, for continuous vial production.
