ZONESUN ZS-XG440RS2 Automatic Double-Head Servo Capping Machine with Cap Feeder for Cosmetic, Food & Chemical Bottles
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- Benutzerhandbuch
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- Video installieren und debuggen
- Benutzerdefinierte Paketlösung
- Lokaler Dienststandort （Rumänien /Serbien /Kasachstan /Mexiko /Indonesien）
The ZONESUN ZS-XG440RS2 is an automatic dual-head servo capping machine designed for compatible screw caps, with a production speed of 50–80 bottles per minute. The machine uses two servo-driven three-wheel capping heads for continuous cap tightening. A cap elevator automatically feeds caps to the capping system, while the automatic cap-placement mechanism positions each cap onto the bottle before tightening. A rotating bottle-separating disc spaces and positions bottles as they enter the capping station. Capping parameters can be adjusted through the PLC touchscreen to accommodate different bottle and cap requirements. The servo-controlled capping system supports consistent tightening during continuous production. The built-in conveyor allows the machine to connect with filling, labeling, and other upstream or downstream packaging equipment to form an automatic packaging line.
Automatic Dual Head Servo Capping Machine Parameter
- Machine Model: ZS-XG440RS2
- Power Supply: AC 220 V / 50 Hz
- Rated Power: 2 kW
- Capping Structure: Dual-Head, 4-wheel Capping
- Capping Speed: 50–80 Bottles/min
- Suitable Cap Diameter: 30–85 mm
- Suitable Cap Type: Conventional flat round caps
- Capping Torque: Digitally adjustable by touchscreen
- Cap Feeding: Vibratory cap elevator with replaceable guide rails
- Working Air Pressure: 0.5–0.7 MPa
- Machine Size: 2000 × 900 × 1600 mm
- Machine Net Weight: 250 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Detail
The touchscreen allows digital adjustment of capping torque and supports parameter storage and recipe recall for different specifications.
Servo motor controls two four-wheel capping stations to perform continuous cap tightening for 50–80 bottles per minute.
The capping-head assembly height can be manually adjusted by a knob to suit different bottle heights.
Compatible with multiple cap sizes, the vibratory cap elevator feeds caps into the replaced guide rails for continuous capping operation and fast changeover.
The clamping conveyor helps stabilize flat bottles during transfer and capping.
FAQ
The machine is designed for conventional flat round caps with diameters from 30–85 mm. Compatible round-cap sizes outside this range can be customized, while irregular caps are not suitable.
Q2. Can I save settings for different bottle and cap specifications?
Yes. The touchscreen supports parameter storage and recipe recall, allowing saved capping settings to be called up for different specifications. Mechanical adjustments to the guide rails, clamping belts, and capping wheels are still required when the physical bottle or cap size changes.
Q3. Can the same machine handle bottles with different heights?
Yes. The capping-head assembly height is adjusted manually using a knob. Bottle samples or dimensions are recommended to confirm the adjustment range.
Q4. What needs to be changed when switching cap sizes?
The cap-feed guide rails need to be replaced for compatible cap sizes. The bottle-clamping belts and capping-wheel height and width also require mechanical adjustment.
Q5. Is the machine suitable for flat bottles?
Yes. It is equipped with a bottle-clamping conveyor designed to support flat-bottle transport. The actual clamping adjustment depends on the bottle shape and dimensions.
Q6. Can inspection and reject functions be added?
Yes. Skewed-cap inspection and reject functions are available as optional configurations. The required inspection method should be confirmed before machine configuration.
Q7. Can this machine connect with my existing line?
Yes. It can connect with filling and labeling equipment. Conveyor height, running direction, and production speed should be confirmed for line integration.
Customized Project Example
Three-Format Servo Capping Project
A customized double-head servo three-wheel capping system with a vibratory elevator, designed for three bottle and cap formats on one 4 m production line.
Reference project — not standard configurationProject Configuration
| Capping machine | One double-head servo three-wheel capping machine |
|---|---|
| Cap elevator | One customized vibratory elevator compatible with all three cap specifications |
| Compatible formats | Three bottle formats and three corresponding cap formats |
| Customization | Machine change parts and handling components customized according to the supplied bottle and cap samples |
| Bottle A | Round bottle · Ø47.5 mm base diameter · 121.5 mm height without cap |
|---|---|
| Bottle B | Flat bottle · 66.7 × 44 mm base size (L × W) · 140 mm height without cap |
| Bottle C | Round bottle · Ø75 mm base diameter · 290 mm height without cap |
| Cap A | Ø20 mm × H16 mm |
|---|---|
| Cap B | Ø26 mm × H18 mm |
| Cap C | Ø30 mm × H16 mm |
| Total line length | 4 m |
|---|---|
| Working height | 900–950 mm from floor level |
| Chain plate width | 114 mm |
| Power supply | 110 V, single phase |
