ZONESUN ZS-AFC39D Peristaltic Pump Vial Liquid Filling Machine with Stoppering & Capping for Peptide Solutions
- การรับประกันหนึ่งปี
- คู่มือผู้ใช้
- การสนับสนุนวิดีโอแชทแบบหนึ่งต่อหนึ่ง
- ติดตั้งและแก้ไขปัญหาวิดีโอ
- โซลูชันแพ็คเกจที่กำหนดเอง
- สถานที่บริการท้องถิ่น (โรมาเนีย /เซอร์เบีย /คาซัคสถาน /เม็กซิโก /อินโดนีเซีย)
The ZONESUN vial liquid filling machine is designed for automatic unscrambling, liquid filling, stopper placement, cap feeding and crimping of 1-2 ml vials. It uses a peristaltic pump with filling accuracy up to ±0.8%, and the filling tubing can be easily replaced to help reduce cross contamination. Dual filling heads support production speeds up to 3600 BPH, while more filling heads can be customized according to output requirements. Electromagnetic vibratory feeding is used for automatic stopper and cap feeding with low operating noise. A cam-driven multi-station system synchronizes vial transfer, filling and sealing processes. The machine is equipped with a laminar flow hood and designed according to GMP principles. It is suitable for diagnostic reagents, liquid solvents, injectable solutions, hyaluronic acid preparations and similar liquid products.
Vial Liquid Filling Machine Parameter
- Machine Model: ZS-AFC39D
- Voltage: 110/220 V, 50-60 HZ, 2 KW
- Filling Pump: Peristaltic Pump
- Filling Nozzle Quantity: 2
- Filling Range: 1-10 ml (Sample) Customized
- Filling Accuracy: ±0.8%
- Working Capacity: About 3600 BPH
- Material of Filling Nozzle: SUS304
- Material of Vibratory Bowl Sorter: SUS304
- Material of Stopper-contact parts: SUS316
- Machine Size: About 1350*1450*2180 mm
- Package Size: About 1670*1600*2450 mm
- Package Weight: About 1091 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Detail
The touchscreen provides centralized control of filling and machine operating parameters for easier production adjustment.
Automatically arranges and feeds small vials into the production line for continuous filling and sealing.
The star wheel transfers and positions vials between each working station, while the cam-driven system keeps multiple operations synchronized.
The dual-head peristaltic pump system provides filling accuracy up to ±0.8%, with replaceable tubing to simplify product changeover and reduce cross contamination.
Separate electromagnetic vibratory bowls automatically sort and feed stoppers and caps with low operating noise for continuous production.
The spinning heads crimp aluminum caps securely onto the vial neck for stable and consistent sealing during continuous production.
Provides filtered laminar airflow over the filling and sealing area to help reduce airborne contamination during vial production.
FAQ
Q1. Can the filling range be changed if my dosage is different?
Yes. The filling range can be customized according to the required dosage and liquid characteristics. Please provide the target filling volume before machine production.
Q2. Why does this machine use a peristaltic pump?
The liquid only contacts the filling tubing during pumping, and the tubing can be replaced easily. This is useful when different liquids are produced on the same machine and helps reduce cross contamination.
Q3. Do I need to send vial, stopper and cap samples?
Yes. Actual vial, stopper and cap samples are recommended for confirming the star wheel, vibratory feeding, vacuum stopper placement and crimping structures before production.
Q4. What should I provide if I have several vial sizes?
Please provide samples or dimensions of each vial, stopper and cap, together with the filling volume for each specification. We can then confirm which change parts are required.
Q5. Can this machine connect with other pharmaceutical packaging equipment?
Yes. It can be integrated with vial washing, sterilization, labeling and other equipment according to the required production process.
Q6. Does the laminar flow hood cover all areas where the vials remain open?
Yes. The laminar flow hood covers the processing area where the vials remain open, including the filling and stopper placement stages, helping reduce airborne contamination before the vials are closed.
Customized Project Example
Liquid Peptide Vial Filling Project
A filling, stoppering and aluminum cap sealing solution developed around the customer's vial sizes, process and collection requirements.
Reference project — not standard configurationProject Configuration
| Product | Liquid peptide with water-like viscosity |
|---|---|
| Vial dimensions | 6R: Ø22 × H40 mm; 10R: Ø24 × H45 mm |
| Filling mechanism | Dual-head high-precision peristaltic pump with diving filling nozzles |
| Filling volume | 2 ml and 10 ml |
| Filling accuracy | ±0.8% |
| Change parts | One additional rotary plate mold for 10R vials |
| Closures | 6R and 10R vials use the same stopper and aluminum cap sizes |
| Stoppering mode | Adjustable for half-stoppering or full-stoppering operation |
|---|---|
| Stopper-contact material | 316 stainless steel |
| Cap sealing method | Rotary sealing knife for aluminum cap sealing |
| Independent operation | The aluminum cap sealing function can be enabled or stopped independently according to production needs |
| Laminar flow coverage | The bottle collection mechanism and the customer's movable tray are fully positioned inside the laminar flow hood |
|---|---|
| Collection arrangement | No transition tray; a platform is designed for the customer's movable stainless steel tray, and finished vials enter the tray directly |
| Tray loading | The machine automatically fills the movable tray; the customer stops the machine and replaces the tray after it is full |
| Tray guide | Scraper plate customized according to the internal width of the customer's movable stainless steel tray |
| Laminar flow interface | Touchscreen interface available in both Chinese and English |
| Production capacity | 60 bottles/min |
|---|---|
| Power supply | 208 V, single phase |
| Machine dimensions | 1500 × 1500 × 2300 mm |
| Drawing approval | Final design drawings will be provided for customer confirmation before production |
| Machine mobility | Machine cabinet equipped with casters |
