{"product_id":"automatic-gmp-sterile-injectable-vial-filling-line","title":"ZONESUN ZS-FAL180V14 Automatic GMP Sterile Injectable Vial Filling Crimping Labeling Line","description":"\u003cp\u003eThe ZONESUN injectable vial filling line is a GMP-oriented packaging solution designed for injectable products, vaccines, veterinary drugs, diagnostic reagents and other sterile liquid applications. This vial filling line integrates water purification, material mixing, bottle feeding, filling, stopper insertion, stoppering, cap feeding, crimping and labeling into one automated system. Equipped with a Class 100 laminar flow hood, it helps reduce contamination risks during production. Product-contact parts are made food-grade SUS304 stainless steel to meet hygienic requirements. Driven by servo-controlled ceramic piston pumps, the system achieves high filling accuracy with only ±0.02ml deviation at 30ml filling volume. Featuring dual-head filling and production speeds of up to 3,600-4,800 vials per hour, the line can be customized with different filling ranges, tank capacities and filling head configurations to suit various pharmaceutical manufacturing requirements.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eInjectable Vial Filling Line Parameter\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eWater Purification System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eProduct Model: ZS-WP500L\u003c\/li\u003e\n\u003cli\u003ePower Supply: 220 V, 50 HZ (Customizable)\u003c\/li\u003e\n\u003cli\u003ePurified Water Conductivity: 1–10 μS\/cm (25°C)\u003c\/li\u003e\n\u003cli\u003eProduction Capacity: 500 L\/H\u003c\/li\u003e\n\u003cli\u003eDesalination Rate: 95%\u003c\/li\u003e\n\u003cli\u003eRecovery Rate: 50-60%\u003c\/li\u003e\n\u003cli\u003eMachine Size: About 1900*650*1650 mm(L*W*H)\u003c\/li\u003e\n\u003cli\u003ePackage Size: About 1960*830*1710 mm(L*W*H)\u003c\/li\u003e\n\u003cli\u003ePackage Weight: About 488 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eJacketed Mixing Tank\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eMachine Model: ZS-VMB100RH\u003c\/li\u003e\n\u003cli\u003eVoltage: 380V, 50Hz (Customizable for 220V \u0026amp;110V)\u003c\/li\u003e\n\u003cli\u003eTank Capacity: 100L (Customizable upon request)\u003c\/li\u003e\n\u003cli\u003eWall Thickness: Inner layer: 2 mm, Middle layer: 2 mm, Outer layer: 1.5 mm\u003c\/li\u003e\n\u003cli\u003eTank Material: Product-contact Layer (SUS316L), Jacket \u0026amp; Outer Layer (SUS304)\u003c\/li\u003e\n\u003cli\u003eHeating Power: 12 kW\u003c\/li\u003e\n\u003cli\u003eJacket Heating Temperature: 50-200 ℃\u003c\/li\u003e\n\u003cli\u003eMixing Motor Power: 0.75 kW\u003c\/li\u003e\n\u003cli\u003eMixing Speed: 0–62 RPM (Variable Frequency Control)\u003c\/li\u003e\n\u003cli\u003eMachine Size: About 1100*800*1760 mm(L*W*H)\u003c\/li\u003e\n\u003cli\u003ePackage Size: About 1160*1000*1910 mm(L*W*H)\u003c\/li\u003e\n\u003cli\u003ePackage Weight: About 197 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eVial Filling Crimping Machine\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eMachine Model: ZS-AFC39F\u003c\/li\u003e\n\u003cli\u003eVoltage: AC 110\/220 V 50-60 Hz\u003c\/li\u003e\n\u003cli\u003ePower: \u0026lt;3000 W\/h\u003c\/li\u003e\n\u003cli\u003eWorking Speed: About 60-80 Bottles\/min (Depending on filling range)\u003c\/li\u003e\n\u003cli\u003eFilling Pump: Ceramic Plunger Pump\u003c\/li\u003e\n\u003cli\u003eFilling Nozzle Quantity: 2\u003c\/li\u003e\n\u003cli\u003eFilling Range: 30 ml (Customizable)\u003c\/li\u003e\n\u003cli\u003eFilling Accuracy: ±3 %\u003c\/li\u003e\n\u003cli\u003eMachine Size: About 2660*1700*2150 mm(L*W*H)\u003c\/li\u003e\n\u003cli\u003ePackage Size: About 1180*690*790 mm (Vibratory Bowl Sorter) About 2890*1730*2340 (Main Machine)\u003c\/li\u003e\n\u003cli\u003ePackage Weight: About 135 kg (Vibratory Bowl Sorter)+1565 kg (Main Machine) \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eLabeling Machine\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eMachine Model: ZS-TB821\u003c\/li\u003e\n\u003cli\u003eVoltage: 220V\/110V 50-60Hz\u003c\/li\u003e\n\u003cli\u003ePower: 570 W\u003c\/li\u003e\n\u003cli\u003eLabeling Accuracy: ±1.0 mm\u003c\/li\u003e\n\u003cli\u003eLabeling Speed: About 40-120 bottles\/min (Depending on label size)\u003c\/li\u003e\n\u003cli\u003eApplicable Product Size: φ25-φ120 mm (Round bottle)\u003c\/li\u003e\n\u003cli\u003eLabel Size: (W)20-300 mm* (H)20-95 mm\u003c\/li\u003e\n\u003cli\u003eLabel Roll ID: φ76 mm\u003c\/li\u003e\n\u003cli\u003eLabel Roll OD: φ300 mm\u003c\/li\u003e\n\u003cli\u003eMachine Size: About 2040*1180*1370 mm(L*W*H)\u003c\/li\u003e\n\u003cli\u003ePackage Size: About 2200*1170*1600 mm (L*W*H)\u003c\/li\u003e\n\u003cli\u003ePackage Weight: About 330 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003e\u003cstrong\u003e*Specifications are for reference only and may vary by your product. Please confirm with us if required.\u003c\/strong\u003e\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cem\u003e\u003cstrong\u003e\u003cimg alt=\"features of automatic vial filling line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/featrues-of-ZS-FAL180V14-automatic-injectable-vial-filling-line.jpg?v=1783408778\"\u003e\u003c\/strong\u003e\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cem\u003e\u003cstrong\u003e\u003cimg alt=\"application of automatic vial filling machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/applications-of-ZS-FAL180V14-automatic-injectable-vial-filling-line.jpg?v=1783408778\"\u003e\u003cimg alt=\"water purification equipment of filling line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/water-purification-equipment-of-ZS-FAL180V14-automatic-injectable-vial-filling-line.jpg?v=1783414309\"\u003e\u003cimg alt=\"mixing tank of automatic vial filling line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/mixing-tank-of-ZS-FAL180V14-automatic-injectable-vial-filling-line.jpg?v=1783414295\"\u003e\u003cimg alt=\"vial filling and capping machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/vial-filling_-and-capping-machine-of-ZS-FAL180V14-automatic-injectable-vial-filling-line.jpg?v=1783414262\"\u003e\u003c\/strong\u003e\u003c\/em\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/main-component-of-ZS-TB821-automatic-labeling-machine-for-round-bottles.jpg?v=1783670600\" alt=\"main component of labeling machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cp\u003e\u003cem\u003e\u003cstrong\u003e\u003cimg alt=\"workflow of automatic vial filling line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/workflow-of-ZS-FAL180V14-automatic-injectable-vial-filling-line.jpg?v=1783408778\"\u003e\u003c\/strong\u003e\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cem\u003e\u003cstrong\u003e\u003cimg alt=\"navigation\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/DETAIL-AT.png?v=1728972620\"\u003e\u003c\/strong\u003e\u003c\/em\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg style=\"float: none;\" alt=\"water purification system of automatic vial filling machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/water-purification-system-of-ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408778\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eWater Purification System\u003c\/strong\u003e\u003cbr\u003eRemoves impurities and dissolved minerals from source water before production, providing purified process water that helps reduce contamination risks and supports stable pharmaceutical manufacturing.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg alt=\"mixing system of Aseptic Vial Filling Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/mixing-system-of-ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408778\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eMixing System\u003c\/strong\u003e\u003cbr\u003eCustom-designed mixing tanks ensure ingredients remain uniformly blended throughout production, customizable working capacity.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/servo-ceramic-pump-filling-system-of-ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408778\" alt=\"servo filling system of filling line\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eServo Ceramic Plunger Pump\u003c\/strong\u003e\u003cbr\u003ePowered by servo-controlled ceramic plunger pumps, the system delivers precise and repeatable dosing with filling accuracy up to ±0.02 ml (at 30 ml filling volume).\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/cap-feeding-system-of-ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408778\" alt=\"cap feeding system of automatic injectable vial filling line\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eVibratory Feeding System\u003c\/strong\u003e\u003cbr\u003eAutomatically orients and supplies rubber stoppers and aluminum caps to ensure uninterrupted high-speed production.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/cam-driven-system-of-ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408778\" alt=\"cam driven system of automatic vial filling line\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eCam Driven System\u003c\/strong\u003e\u003cbr\u003eCam mechanism coordinates all working stations (stopper insertion, stopper pressing and caps crimping) simultaneously, ensuring 60-80 BPM high working capacity.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/side-labeling-system-of-ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408778\" alt=\"side labeling system of automatic vial filling line\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eSide Belt Labeling Structure\u003c\/strong\u003e\u003cbr\u003eDesigned for self-adhesive sticker, it is suitable for side labeling of vials, reach high labeling accuracy and speed.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/laminar-flow-hood-of-ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408779\" alt=\"laminar flow hood of automatic vial filling line\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eLaminar Flow Hood\u003c\/strong\u003e\u003cbr\u003eProvides localized ISO Class 5 (Class 100) clean airflow above the filling area, effectively reducing airborne particle contamination and helping maintain aseptic filling conditions.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/ZS-FAL180V14-automatic-vial-filling-line.jpg?v=1783408778\" alt=\"Automatic Injectable Vial Filling Line\"\u003e\u003c\/div\u003e\n\u003ch2 style=\"text-align: left;\"\u003e\u003cstrong\u003eFAQ\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eQ1. Does the line support different vial sizes?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eYes. Guide rails, filling parameters and format parts can be adjusted or replaced to accommodate various vial diameters, heights and filling volumes.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ2. Can the filling volume be customized?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eYes. Filling range, pump configuration and filling head quantity can all be customized according to production requirements.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ3. Why is the mixing tank equipped with a jacketed structure?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe triple-layer jacketed mixing tank enables indirect heating during solution preparation, helping improve ingredient dissolution, maintain uniform product temperature and reduce the risk of localized overheating.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ4. Can this production line comply with GMP requirements?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe production line is designed according to GMP-oriented principles. Product-contact parts are manufactured from pharmaceutical-grade stainless steel, and the system can be customized to meet different pharmaceutical manufacturing standards.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"ZS-FAL180V14","offer_id":48382738202865,"sku":null,"price":79999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/ZS-FAL180V14-automatic-injectable-vial-filling-line.jpg?v=1784016867","url":"https:\/\/www.zonesuntech.com\/products\/automatic-gmp-sterile-injectable-vial-filling-line","provider":"ZONESUN Technology Limited | Packing Machine Manufacturer","version":"1.0","type":"link"}