{"product_id":"automatic-prefilled-syringe-filling-and-capping-production-line","title":"ZONESUN ZS-FAL180SY1 Automatic Prefilled Syringe Filling and Capping Production Line","description":"\u003cp\u003eThe ZONESUN syringe filling line is used for producing prefilled catheter flush syringes and other plastic prefilled syringe products. It handles feeding, assembly, siliconization, filling, cap feeding, capping, and reject removal automatically, reducing the need for manual operation during production. Depending on the product specification, output can reach 1,800–2,400 syringes per hour. During filling, the syringes are turned over and filled from the tip side, which helps leave less air inside the barrel and improves filling consistency.Ceramic piston pumps are used for accurate dosing and long service life. The siliconization unit adopts Japanese micro-spray valves to achieve stable coating on syringe barrels from 3–20 mm in diameter, without splashing or leakage.The parts in contact with the product are made from SUS316L stainless steel and medical-grade silicone, while the main machine structure uses SUS304 stainless steel. Optional features such as automatic liquid supply and a Class 100 laminar flow hood are available for higher cleanliness requirements.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eSyringe Filling Line Parameter\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eMachine Model: ZS-FAL180SY1\u003c\/li\u003e\n\u003cli\u003eMachine Voltage: 380V\/220V, 50–60 Hz\u003c\/li\u003e\n\u003cli\u003eMachine Power: 6 kW\u003c\/li\u003e\n\u003cli\u003eApplicable Syringe Size: 0.5–50 mL (Different syringe sizes require different molds)\u003c\/li\u003e\n\u003cli\u003eFilling Range: 0.3–50 mL (Different filling volumes may require changing the filling pump)\u003c\/li\u003e\n\u003cli\u003eNumber of Filling Heads: 1\u003c\/li\u003e\n\u003cli\u003eNumber of Capping Heads: 1\u003c\/li\u003e\n\u003cli\u003eFilling Accuracy: ≤ ±1%\u003c\/li\u003e\n\u003cli\u003eProduction Capacity: 1,800–2,400 Syringes\/Hour\u003c\/li\u003e\n\u003cli\u003eCompressed Air Requirement: 0.55–0.75 MPa, 20 L\/s\u003c\/li\u003e\n\u003cli\u003eMachine Dimensions: About L3400 × W950 × H1800 mm (Excluding Laminar Flow Hood)\u003c\/li\u003e\n\u003cli\u003eMachine Weight: About 1100 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cspan\u003e\u003cem\u003e\u003cstrong\u003e*Specifications are for reference only and may vary by your product. Please confirm with us if required.\u003c\/strong\u003e\u003c\/em\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/features-of-ZS-FAL180SY1-automatic-syringe-production-line.jpg?v=1784864386\" alt=\"features of syringe filling line\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg alt=\"applications of automatic syringe manufacturing machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/applicatons-of-ZS-FAL180SY1-automatic-syringe-production-line.jpg?v=1784864386\"\u003e\u003cimg alt=\"configuration of automatic syringe manufacturing machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/configuration-of-ZS-FAL180SY1-automatic-syringe-production-line.jpg?v=1784864386\"\u003e\u003cimg alt=\"main components of syringe production line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/main-components-of-ZS-FAL180SY1-automatic-syringe-filling-production-line.jpg?v=1784864386\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg alt=\"navigation\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/DETAIL-AT.png?v=1728972620\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg style=\"margin-bottom: 16px; float: none;\" alt=\"automatic feeding station of prefilled syringe production line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/automatic-feeding-station-of-ZS-FAL180SY1-syringe-production-line.jpg?v=1784864386\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eAutomatic Feeding Station\u003c\/strong\u003e\u003cbr\u003eAutomatically sorts and transfers syringe components into the production line, reducing manual handling and improving production consistency.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg alt=\"assembly station of prefilled syringe production line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/assembly-station-of-ZS-FAL180SY1-syringe-production-line.jpg?v=1784864386\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eSiliconization \u0026amp; Assembly Station\u003c\/strong\u003e\u003cbr\u003eJapanese micro-atomization spray valves deliver precise, splash-free siliconization, while the assembly mechanism completes stopper installation in a synchronized process.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg alt=\"filling system of prefilled syringe production line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/top-filling-structure-of-ZS-FAL180SY1-syringe-production-line.jpg?v=1784864386\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eTop Filling Structure\u003c\/strong\u003e\u003cbr\u003eThe syringe is inverted before filling, allowing the product to be filled from the syringe tip to minimize residual air inside the barrel. Ceramic pump provides accurate volumetric filling.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg alt=\"vibratory cap feeding system of prefilled syringe production line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/vibratory-cap-feeding-system-of-ZS-FAL180SY1-syringe-production-line.jpg?v=1784864386\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eVibratory Cap Feeding System\u003c\/strong\u003e\u003cbr\u003eManufactured from polished SUS316L stainless steel, the vibratory bowl automatically sorts and supplies caps without creating difficult-to-clean dead corners.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg alt=\"capping feeding system of prefilled syringe production line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/capping-system-of-ZS-FAL180SY1-syringe-production-line.jpg?v=1784864386\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eAutomatic Capping Station\u003c\/strong\u003e\u003cbr\u003eServo-controlled capping mechanisms ensure stable assembly quality and can be configured for different prefilled syringe cap structures.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cimg alt=\"syringe assembly filling machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/ZS-FAL180SY1-prefilled-syringe-production-line.jpg?v=1784864386\"\u003e\u003cimg alt=\"prefilled syringe filling machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/ZS-FAL180SY1-syringe-production-line.jpg?v=1784864387\"\u003e\n\u003c\/div\u003e\n\u003ch2 style=\"text-align: left;\"\u003e\u003cstrong\u003eFAQ of Syringe Filling Line\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cdiv\u003e\n\u003cp\u003e\u003cstrong\u003eQ1. What is the purpose of syringe siliconization?\u003c\/strong\u003e\u003cbr\u003eSiliconization reduces friction between the plunger and syringe barrel, ensuring smoother movement and improving the overall performance of prefilled syringes.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ2. Can the production line be expanded with other equipment?\u003c\/strong\u003e\u003cbr\u003eYes. The modular servo-driven design allows integration with labeling machines, vision inspection systems, cartoning equipment and other downstream packaging processes.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ3. Is automatic liquid replenishment available?\u003c\/strong\u003e\u003cbr\u003eYes. An optional liquid replenishment system with level sensors can automatically supply product material when the tank reaches a preset minimum level.\u003c\/p\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 110V \/ Liquid Feeder","offer_id":48439946969329,"sku":null,"price":86000.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 110V \/ Paste Feeder","offer_id":48439976591601,"sku":null,"price":88400.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 220V \/ Liquid Feeder","offer_id":48439976624369,"sku":null,"price":85200.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 220V \/ Paste Feeder","offer_id":48439976657137,"sku":null,"price":87600.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 110V \/ Liquid Feeder","offer_id":48439976689905,"sku":null,"price":75500.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 110V \/ Paste Feeder","offer_id":48439976722673,"sku":null,"price":77900.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 220V \/ Liquid Feeder","offer_id":48439976755441,"sku":null,"price":74700.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 220V \/ Paste Feeder","offer_id":48439976788209,"sku":null,"price":77100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/ZS-FAL180SY1-automatic-syringe-production-line.jpg?v=1784864386","url":"https:\/\/www.zonesuntech.com\/pl\/products\/automatic-prefilled-syringe-filling-and-capping-production-line","provider":"ZONESUN Technology Limited | Packing Machine Manufacturer","version":"1.0","type":"link"}