{"product_id":"automatic-prefilled-syringe-denesting-machine-for-pharmaceutical-filling-lines","title":"ZONESUN ZS-DM1 Automatic Prefilled Syringe Denesting Machine for Pharmaceutical Filling Lines","description":"\u003cp\u003e\u003cspan\u003eThe ZONESUN automatic denesting machine is used to remove prefilled syringes from nest tubs and transfer them one by one to the next production stage. It is suitable for BD, BG, SCHOTT, SCF and other prefilled syringe formats, with custom solutions available for special specifications.The machine is manufactured with a SUS304 stainless steel frame, while product-contact parts are made from SUS316L stainless steel and medical-grade silicone materials to meet pharmaceutical production requirements. A PLC control system and touchscreen interface allow operators to monitor machine status in real time, while automatic fault detection and alarm functions help simplify daily operation and maintenance.Designed with a modular electrical structure, the denester can be used as a standalone machine or connected directly to a syringe filling and stoppering line. For applications requiring a higher level of cleanliness, an optional Grade A laminar flow hood can be added. \u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eAutomatic Denesting Machine Parameter\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eMachine Model: ZS-DM1\u003c\/li\u003e\n\u003cli\u003eVoltage: 380V\/220V 50\/60Hz\u003c\/li\u003e\n\u003cli\u003eTotal Power: 0.8 KW\u003c\/li\u003e\n\u003cli\u003eApplicable Syringe Specifications: 0.5-10 ml (Different specifications of syringes need to replace the mold)\u003c\/li\u003e\n\u003cli\u003eCompressed Air: 0.55-0.75 Mpa, 15 L\/S\u003c\/li\u003e\n\u003cli\u003eMachine Size(L*W*H): 2230*900*1800 mm (Without laminar flow hood)\u003c\/li\u003e\n\u003cli\u003eMachine Weight: 400 KG\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cspan\u003e\u003cem\u003e\u003cstrong\u003e*Specifications are for reference only and may vary by your product. Please confirm with us if required.\u003c\/strong\u003e\u003c\/em\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/features-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" alt=\"features of automatic denesting machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/applications-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" alt=\"applications of automatic syringe denesting machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/parameters-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" alt=\"parameters of automatic denesting machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/main-components-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" alt=\"main components of automatic denesting machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cp\u003e\u003cspan\u003e\u003cem\u003e\u003cstrong\u003e\u003cimg alt=\"navigation\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/DETAIL-AT.png?v=1728972620\"\u003e\u003c\/strong\u003e\u003c\/em\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg alt=\"automatic syringe extraction unit of automatic denesting machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/automatic-syringe-extraction-unit-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eAutomatic Syringe Extraction Unit\u003c\/strong\u003e\u003cbr\u003eAutomatically removes prefilled syringes from nest trays and transfers them smoothly without damaging the barrels.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg alt=\"tilting discharge mechanism of automatic prefilled syringe denesting machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/tilting-discharge-mechanism-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eTilting Discharge Mechanism\u003c\/strong\u003e\u003cbr\u003eTilts the syringe holding assembly and guides syringes smoothly into the infeed rail of the downstream filling and stoppering machine.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/aseptic-glove-port-design-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" alt=\"aseptic glove port design of prefilled syringe denesting machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eAseptic Glove Port Design\u003c\/strong\u003e\u003cbr\u003eIntegrated glove ports allow operators to perform adjustments, sampling, or manual interventions inside the working area without directly exposing the process environment. This design supports cleaner operation for sterile syringe handling applications.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/modular-control-system-of-ZS-DM1-syringe-denesting-machine.jpg?v=1784531600\" alt=\"modular control system of grade a laminar flow syringe denesting machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eModular Control System\u003c\/strong\u003e\u003cbr\u003eThe machine uses modular electrical components to simplify operation and integration with syringe filling, stoppering, and other pharmaceutical equipment.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/laminar-flow-hood-of-ZS-DM1-automatic-syringe-denesting-machine.jpg?v=1784534049\" alt=\"grade a laminar flow hood syringe denesting machine\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\n\u003cstrong\u003eOptional Grade A Laminar Flow Hood\u003c\/strong\u003e\u003cbr\u003eA Grade A laminar flow hood can be added to create a localized clean airflow area above the syringe processing zone. This option helps meet higher aseptic manufacturing requirements in pharmaceutical production.\u003c\/div\u003e\n\u003cdiv style=\"text-align: center;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/ZS-DM1-automatic-syringe-denesting-machine.jpg?v=1784531600\" alt=\"Pharmaceutical Filling Equipment\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003ch2 style=\"text-align: left;\"\u003e\u003cstrong\u003eFAQ of Automatic Denesting Machine\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eQ1. Can this machine be customized for different syringe sizes?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eYes. Different syringe formats usually require adjustments to the handling parts and transfer mechanism. Before production, we normally confirm the syringe dimensions, nest specifications, and line layout to ensure the machine matches the application.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ2. What industries commonly use automatic syringe denesting machines?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThese machines are most often found in facilities that work with prefilled syringes, including pharmaceutical manufacturers, vaccine producers, biotech companies, and contract filling operations. They are typically installed ahead of filling, stoppering, or assembly processes.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQ3. Why use an automatic denesting machine instead of manual syringe loading?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eWhen syringes are removed from nests by hand, output can vary from operator to operator, especially during long production runs. An automatic denesting machine provides a more consistent transfer process and keeps syringes moving steadily to the next station.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"ZS-DM1 With Laminar Flow Hood \/ 110V","offer_id":48425997697265,"sku":null,"price":19799.0,"currency_code":"USD","in_stock":true},{"title":"ZS-DM1 With Laminar Flow Hood \/ 220V","offer_id":48426063003889,"sku":null,"price":18999.0,"currency_code":"USD","in_stock":true},{"title":"ZS-DM1 (Without Laminar Flow Hood) \/ 110V","offer_id":48426063036657,"sku":null,"price":17299.0,"currency_code":"USD","in_stock":true},{"title":"ZS-DM1 (Without Laminar Flow Hood) \/ 220V","offer_id":48426063069425,"sku":null,"price":16499.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1538\/6957\/files\/ZS-DM1-syringe-denesting-machine.jpg?v=1784531600","url":"https:\/\/www.zonesuntech.com\/id\/products\/automatic-prefilled-syringe-denesting-machine-for-pharmaceutical-filling-lines","provider":"ZONESUN Technology Limited | Packing Machine Manufacturer","version":"1.0","type":"link"}